Clone Trooper Foam Full Armor (With Free Files)

[L0r1s]

Thanks so much for the template. Do you think you could provide images or number it so I could put it together? Thanks

Hi, it sure can be difficult, if not impossible to assemble it without numbers on parts. I think the easiest way of doing it is with pepakura software, wich allows you to open .pdo files (the first I uploaded here) and then, you can see directly where each part is :

It is really useful so I would recommend using it.

 

[L0r1s]

Thanks for make a foam helmet! I know that is one thing that a lot of people want over the paper/resin builds.

After reflexion, I might go for a captain rex cosplay, and I think I'm going to 3D print the helmet since it has many details. But I'm still going to make a clone helmet with foam since, as you said it, it would be useful for a lot of people. But it will not be for now since I don't have any material left.

 

[steininoah]

Hi, it sure can be difficult, if not impossible to assemble it without numbers on parts. I think the easiest way of doing it is with pepakura software, wich allows you to open .pdo files (the first I uploaded here) and then, you can see directly where each part is :View attachment 1300221
It is really useful so I would recommend using it.

 

[steininoah]

Hi, it sure can be difficult, if not impossible to assemble it without numbers on parts. I think the easiest way of doing it is with pepakura software, wich allows you to open .pdo files (the first I uploaded here) and then, you can see directly where each part is :View attachment 1300221
It is really useful so I would recommend using it.

Could you just post screenshots like this for all the parts? I have a mac and I can't run pepakura files. Could you just post the same screenshots or a video, but for all the parts?

 

[L0r1s]

Could you just post screenshots like this for all the parts? I have a mac and I can't run pepakura files. Could you just post the same screenshots or a video, but for all the parts?

Hi, here are two little videos where I show every part of the helmet for people like steininoah who can't open it with pepakura.

 

[steininoah]

Hi, here are two little videos where I show every part of the helmet for people like steininoah who can't open it with pepakura.

Thanks. This will make it so much easier

 

[DrFrosticals]

Made an account just to comment on this post. Absolutely loved these templates! I’ve messed around with pepakura a lot in the past and modified the templates to work with foam. It worked out really well! Excited to start on the rest of the armor. Quick question: what did you use to seal your armor? I’ve been experimenting and haven’t found something I’m super hyped on.

 

[steininoah]

Made an account just to comment on this post. Absolutely loved these templates! I’ve messed around with pepakura a lot in the past and modified the templates to work with foam. It worked out really well! Excited to start on the rest of the armor. Quick question: what did you use to seal your armor? I’ve been experimenting and haven’t found something I’m super hyped on.

It depends. I usually use plastidip or flexbond for foam armor. For props like guns, I use pva glue or modgepodge because the props don't bend and crease. You can also harden the armor with various things like fiberglass, but I prefer to keep it flexible as it is easier to wear. Don't use PVA glue or Modgepodge for armor though, because it creases very easily on flexible armor.

 

[inraptor]

Hi!
Just wanted to say thank you for posting these templates for the public! I have been working on a Clone Wars General Kenobi cosplay and there are no templates for that anywhere so I’ve been making everything up as I go. Until I got to the shin armor, could not figure out how to do that until I found your post! I modified the shin armor a little to have it match Kenobi’s since it’s a little different. Just wanted to show off what I have so far.

 

[Ryzer117]

Hello all,
Ryzer117 thanks for uploading your cosplay trooper! Love your pictures and YouTube video. I appreciate your explanation videos.

I decided to give this project a shot since I have just gotten into making a foam cosplay the mandalorian outfit for my son's birthday gift.

I figure I can use Odinmakes YouTube video for the foam captain rex helmet to go with this suit. I started with a shin pattern going to attach a picture or two of my progress so far.

Glad I could help! Thanks for sharing pictures too.

 

[Ryzer117]

Hi!
Just wanted to say thank you for posting these templates for the public! I have been working on a Clone Wars General Kenobi cosplay and there are no templates for that anywhere so I’ve been making everything up as I go. Until I got to the shin armor, could not figure out how to do that until I found your post! I modified the shin armor a little to have it match Kenobi’s since it’s a little different. Just wanted to show off what I have so far.

Looks great! Glad you found it helpful.

 

[Ryzer117]

Hello there!

Part 2 of my template help series has been uploaded. Just letting you know.

 

[Gtrooper]

I have my foam helmet done up. It's not the best looking, but hey it's foam cosplay and I'm totally new to it. I need to paint it up I'm thinking white plastidip spray cans then some acrylic paints for details.

 

[Ryzer117]

I have my foam helmet done up. It's not the best looking, but hey it's foam cosplay and I'm totally new to it. I need to paint it up I'm thinking white plastidip spray cans then some acrylic paints for details.

Nice Job!

 

[Ryzer117]

PART 3 is up!

 

[Ryzer117]

Time to Suit Up!

 

[canister]

Great work that's Awesome Ryzer117!

 

[commanderfox45]

Hello everyone. I just wanted to share the Armor that I made and the foam files that I used to make my armor below. The files were heavily modified from the BSD Rex files that I found online. I would say the armor is 95% screen accurate to the TCW version of the clone trooper, so it is not perfect but it's pretty close. I did not make the Pepakura files for the helmet, just fyi. Feel free to change it however you want. I would love to see a picture if you do make anything from the files.


View attachment 1017443 View attachment 1017445 View attachment 1017444 View attachment 1017449

Here's a video I made explaining each piece:

Hey I am wondering if you have the clone trooper helmet saved as a pdf too? because i don't have pepakura. It looks great btw

 

[Gtrooper]

Update on cod piece of armor. I know Ryzer suggested a different approach to it in his video since his is tight and held on with friction.

I made mine with velcro on a side of the belt hidden by the ammo box on the belt.
Including pictures.

I attached the belt and cod with cement and used a wood burning tip to make the belt grooves and buckle look

 

[Ryzer117]

Hey Guys! Another video for you: