Magic of Myth ( MoM ) Luke RotJ Hero ( cave build ) lightsaber research, images, reference, & collaborative model builder's discussion.

set screw? That’s how am seeing the shot anyhow
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I was thinking the same thing about the set screw

My hole was about 1/8" wide and 1/8" deep. I distinctly remember them being the same number because of how coincidental that was.

as for it being a hard bottomed hole or something being stuck in there I have no idea, but the depth was the same
 
I am very excited to share fruits of labor! I’ll try and take better pictures later but these literally JUST came in:

I am very, VERY pleased with the results of months of planning.

Vintage Blue-Substrate, blue-green soldermask, and a 2 oz copper with the detailing seen from the original reference.

I included a “plain” side as well if you prefer the clean look!

I’ve been so nervous about them: as I couldn’t get a ‘real sample’ until they were all done. So I pulled the trigger.
And, I can’t believe I managed to complete the objective! It looks blue, black, AND green depending on the light! But most importantly that blue edge.

These are exclusive to the MoM run for the time being: I expect I may try to make more following
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My gosh that special mask looks just like the real thing. These look amazing

Was there a confirmation that the board is copper and not gold? I missed it -
 
thd9791
I’ll admit Ive been engaging in off-site discussion about PCBs over the last couple months.
Suffice to say, there are only a handful of contenders that produced boards in the late 70’s and early 80’s that used a BLUE substrate and green soldermask to produce boards. One of the common and previously known/found contenders actually has much less common blue substrate/green-mask/copper trace/tin coated variant which is remarkably close. Even closer than I’d like to admit... but just shy of saying it is “the source”. They all (and other contemporaries) have a copper tracing. And considering the reference photos they look copper at certain lighting points. And as fond of interpreting lighting vs. material as I am....gold would never appear like copper, and neither could tin obviously in those scenarios.
I’m absolutely convinced in reference and research that the board is as presented.

*edit*
save, to be honest... the ability to produce them ‘as they were’.
which, given what I’ve learned...might simply be impossible with today’s industry standards in relation to material and production.

I can’t express how many roadblocks there were to achieving the 100% idealized parameters for a replica PCB. And the overwhelming reason is because ‘we aren’t set up that way... no one is anymore’. Chinese manufacturers (who I surmise compose most of the clampcard PCB market and seem to have the strictest limitations...) and many US based production simply will not do things if they aren’t ‘to spec’.
This meant no blue pcb substrate: which is virtually extinct.
This meant no custom soldermask coloration: which is not even discussed elsewhere
And certainly no etc, etc, etc.

Purely by chance and at the ‘end of my effort’ I found two companies: who seem as old as time: who are still ‘able’ to do things in the old way. But are limited as no-one uses the old techniques. Thus they are no longer set up for “full service” vintage techniques.
To the honest point: There are two aspects I am still ‘mildly peeved’ over not being able to produce. But all the other facets of the realized PCBs are an absolute success to me... considering the journey... that they have been accomplished and look as they do. So I am VERY pleased and present them as the best that modern techniques can produce in an old way.

And many thanks for the kind praise. There were many hard choices involved and I hope “all y’all” (as they say in the south) are ultimately pleased
 
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thanks for such a full length reply!

I surmised as much when Vector told me the blue stuff was bad for the environment :( I had no idea what goes into getting people to reproduce these old boards
 
I love that you keep looking for new shots/info of this hilt. No stone left unturned.
Goodie2325 Absolutely: with the above shots we confirm again no raised pommel ring in addition to PrinceZip ’s visual confirmation from the Tokyo exhibit.

And Adam and I are currently re-assessing the overall diameter of the pommel and the geometry as it terminates into the bottom gears: (as this is probably the highest contrast image we’ve seen so far; straight on)
 
Found a fun video from 1995 from RPFer MattMunson

About 30 minutes in we get a few nice shots of the Hero (and the Vader/V3) it is an excellent video otherwise to see the ‘Art of Star Wars’ Exhibit.

and a couple screen grabs for folks:
Verity Cosplay and I are still hard at work making adjustments when reference
material presents itself.
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Something VERY cool about seeing moving footage of these objects. They have become the stuff of legend! :D Thanks for sharing!
 
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