I see you managed to fit the bubblestrip into the clamp without beveling the edges. I was unable to do that with mine. All of the clamps vary in their fit, of course. Me, I tend to lean toward the hero having a beveled strip because the Elstree saber (presumably made around the same time as the hero) was done that way. But your build does show that the other, non-beveled way is a possibility.
From my research and experiment, the bubble strip definitely has to be beveled, or at least the sides sanded
Yeah. If they weren’t beveled at a steep angle, they must have been sanded (but retaining the 90-degree angle) to reduce the width of the strip. It all depended on the fit on the clamp and its teeth, of course. Beveling the edges allows the clamp teeth to grip the strip, but also allows the body of the strip to sit underneath the teeth a bit, which helps fill that empty space. A strip sanded to retain the 90-degree angle would leave two very large gaps on either side of the strip, in the “U”-shapes formed in profile by the curvature of the clamp’s teeth on either side).
Unlike the circuit cards of the later iterations, which could be trimmed to fit snugly AND fill those gaps. Aside from aesthetics and perhaps a lack of Exactras on the sequels, that might be another reason why the change was made to the circuit cards.
Granted my setup is 100% replica, but I’m starting to think maybe it wasn’t beveled (at least not as we see on the Elstree). When I remove the clamp washer, screw in the clamp lever such that just a little bit of thread is showing (like the toe pic), and tighten things down as much as I can, I end up with the clamp lever at a wonky angle just like the real prop. If I removed material, I think I’d be able to close the clamp all the way. I will have to try with my vintage Folmer and Graflex Inc. clamps tomorrow.
Any idea when your guides might be available again Roy? I'd rather support you and all that you do than just have the files printed.
Are you talking about this when you say that there is a little bit of thread showing in the toe pic?Granted my setup is 100% replica, but I’m starting to think maybe it wasn’t beveled (at least not as we see on the Elstree). When I remove the clamp washer, screw in the clamp lever such that just a little bit of thread is showing (like the toe pic), and tighten things down as much as I can, I end up with the clamp lever at a wonky angle just like the real prop. If I removed material, I think I’d be able to close the clamp all the way. I will have to try with my vintage Folmer and Graflex Inc. clamps tomorrow.
Oh okay that looks good then? Thanks!Yep.
Now, as it stands, the gap between the grips and the clamp when using Roy’s grip guide does allow one to remove the clamp, if necessary. But I find myself wondering more and more if that wasn’t actually the case on the real prop. I almost think one would need to add another millimeter or two to Roy’s established grip lengths to get a more screen-accurate look. I’m kinda tempted to wait until I can get a stamped sidebar from TGS, and make one last attempt with a new set of grips.