Re: Ironman mkvi pep helm (aiming 99% movie accuracy) --- MOLDED AND CASTED
Hi everyone

...
finally back for an update... its been quite a while since my last update on our build... been busy with our family food business:unsure
anyways... i just finished the molding process and done my first pull and 2nd pull...
i was not able to do detailed documentation of the molding process since i've been pre-occupied by other important things... so i can only share few pics... here goes...
Faceplate Mold
Lower back piece Mold
Then 1-by-1 I pulled my first cast...
I use a colored Gel-kote... for the first pull I used red gel-kote...
Casting method:
1st layer --> Colored gel-kote
2nd layer --> Non-sag Polyester resin infused with milled fiber
3rd layer --> fiberglass saturated with polyester resin
On my 2nd pull i used yellow colored gel-kote for the faceplate... this time it looks alive...:love
I forgot to mention... i turned our 3-piece helm to 4-piece... much like the movie design
Have done the necessary trimmings on the casts and.... voila!
Now all the 3 sets of helm... master plug (left), 2nd pull- yellow face plate (center), and 1st pull (right)
Again, casts were not painted... colored gel-kote was used...:love
Finally, I think i will proceed casting with the color scheme of the 2nd pull... I figure, if the painted helmet will have scratch and what you'll see underneath is a similar color, the scratch would be virtually unnoticed (just my idea... i dunno if you guys will agree:confused)... and besides, it looks great even without the paint...

thumbsup
thanks guys for reading and for your time...
comments and suggestions are highly appreciated...
