I've decided that it would be much more effective to commission a 3D artist to produce a textured honeycomb pattern and webbing to mold a urethan positive. I'll keep you posted with the updates.
Sounds like a good idea and looks really good!Yep, I'm a thinker. All I have to do is provide the artist with pattern for dimensions and provide precise measurements taken from the scaled print, assuring the honeycomb will match the pattern perfectly. From there on it's all their problem. Too easy! But that's still a ways off. I'm still yet to find somewhere to sew the prints.
MOAR!!!!
Didn't really want to start a thread for this question, so I'll ask it here since you're about at the stage where it applies. Has anyone ever tried, instead of sewing, actually heat-welding the lycra? Assuming it's a nylon/lycra blend, I feel like this would be possible, and it may facilitate much finer seam lines at the end of the day. If anyone can tell me if they've tried this, I'd like to know how you did it.
Oh, and loving your work so far! It looks great!
I was ignoring that question entirely, as it was a silly idea.
It would look terrible, that's about it. You know the screen used masks were all sewn together anyway so to do so would be inaccurate. Sure it's plausable but not practical and I'm very sure it's not pheasable for this project. That's all I'll say on the matter.