Winter Soldier Arm- worbla tutorial

I'm experienced in the sewing department. I'm just a beginner in the prop department. I'm using Vogue 8964 Pattern D to make my husband's Winter Soldier jacket. I haven't started making his jacket yet since I'm still currently working on the metal arm. But I will post up a tutorial on my Facebook page once I'm done making the jacket. I bought my husband's Winter Soldier mask from a Chinese vendor on ebay. Let us know if you have any sewing-related questions. The general Winter Soldier soldier thread is extremely helpful when it comes to figuring out weapons, boots, etc.

My husband and I will be at Dragon*Con this year, and we have a photoshoot planned. I would love to meet and take pics of every single Winter Soldier that shows up to Dragon*Con.

I've been costuming for 16 years now so it's just been a case of having to readjust my costuming viewpoint back to current day rather than medieval & Renaissance costuming, which is the time period I generally costume for since my husband & I are historical re-enactors & I do all of our garb.

Thanks for that pattern idea and when I get ready to redo/overhaul my WS cosplay and make it all/as much of it as possible from scratch, I'll absolutely get that pattern and use it as the base for my jacket. In the meantime l, since I'm working with only 38 days until I leave for Con and I *still* have to alter a flightsuit for my husband's genderbent Black Widow cosplay in addition to doing my arm, finishing a class to get my property, casualty, & life insurance license, AND doing a business psychology master's level course...yeah I'm just gonna stick with buying the jacket for now. Plus, I'll also end up using my WS cosplay jacket once it gets cooler as an actual jacket before it's cold enough to pull out my Big Winter Coat.

Oh yeah I practically have the general Winter Soldier info thread memorized I'm over there reading it so much. I have screen shots of SEVERAL individual posts that are of particular importance or that I've found particularly informative. For example, I opted to go with a single *real* knife instead of double knives since I found one practically identical to the Gerber knife used in the movie. It was only $18, multi-harness included, that can be peace bonded. And I have a list of the guns WS used and have to decide, from a budgetary & logistical standpoint, what I want to do about those. (Probably gonna go w/ 2 Colt 25s, since they're small & can be worn on my thigh, & 1 "normal" sized pistol that I can carry.)

And I've decided to get a thin pair of black gloves to wear under the fingerless gloves so I can attach the Worbla to the fingertips of the thin black gloves. And boom done with the hand part of the cyber arm save for attaching the Worbla.

I'm doing the plaster cast of my arm later today. Thanks to Kitty, I got a roll of plaster roll/wrap (& a backup one), Saran/plastic wrap to protect my arm when making the cast, insulation foam to make the cast stronger/sturdier, & a block of clay to build up muscles before forming the Worbla. I need to order the sheet of Worbla, get the glue, spray paint, and that's it.

I'll be so glad when I'm done with this arm. (And I'm pretty sure Kitty will be glad when I'm done, too, since, bless her heart, she gets randomly subjected to Spanish Inquisition-like questions out of the blue on Facebook messenger about various & sundry aspects/steps in the casting process or the actual build (including the painting & such).

I'm certainly up for a Winter Soldier photoshoot, Mandy. Like I mentioned, I know of another WS cosplayer coming to D*Con who won a fan-voting competition for Wizard World Philly & got like a seriously impressive badge to the con. Anyway between her, Kitty, your husband, & myself, that's 4 Winter Soldiers but there's bound to be more. I didn't catch your FB info but feel free to add me (Facebook.com/desiree.c.jackson).

Desi
 
E6000 and Loctite. Just make sure if you use Loctite that the sleeve isn't on your arm. The chemical reaction between the material and worbla make it get VERY warm.

I'm gonna be WS for Friday and Saturday and Kenny McCormick for Sunday and Monday.

Awesome! On Saturday, my husband will be WS and I will be in my USO (like in my profile pic). We are planning to have the photoshoot on Saturday evening. I just need to reconfirm the photoshoot with my photographer one more time when Dragon*Con gets closer.
 
I've been costuming for 16 years now so it's just been a case of having to readjust my costuming viewpoint back to current day rather than medieval & Renaissance costuming, which is the time period I generally costume for since my husband & I are historical re-enactors & I do all of our garb.

Thanks for that pattern idea and when I get ready to redo/overhaul my WS cosplay and make it all/as much of it as possible from scratch, I'll absolutely get that pattern and use it as the base for my jacket. In the meantime l, since I'm working with only 38 days until I leave for Con and I *still* have to alter a flightsuit for my husband's genderbent Black Widow cosplay in addition to doing my arm, finishing a class to get my property, casualty, & life insurance license, AND doing a business psychology master's level course...yeah I'm just gonna stick with buying the jacket for now. Plus, I'll also end up using my WS cosplay jacket once it gets cooler as an actual jacket before it's cold enough to pull out my Big Winter Coat.

Oh yeah I practically have the general Winter Soldier info thread memorized I'm over there reading it so much. I have screen shots of SEVERAL individual posts that are of particular importance or that I've found particularly informative. For example, I opted to go with a single *real* knife instead of double knives since I found one practically identical to the Gerber knife used in the movie. It was only $18, multi-harness included, that can be peace bonded. And I have a list of the guns WS used and have to decide, from a budgetary & logistical standpoint, what I want to do about those. (Probably gonna go w/ 2 Colt 25s, since they're small & can be worn on my thigh, & 1 "normal" sized pistol that I can carry.)

And I've decided to get a thin pair of black gloves to wear under the fingerless gloves so I can attach the Worbla to the fingertips of the thin black gloves. And boom done with the hand part of the cyber arm save for attaching the Worbla.

I'm doing the plaster cast of my arm later today. Thanks to Kitty, I got a roll of plaster roll/wrap (& a backup one), Saran/plastic wrap to protect my arm when making the cast, insulation foam to make the cast stronger/sturdier, & a block of clay to build up muscles before forming the Worbla. I need to order the sheet of Worbla, get the glue, spray paint, and that's it.

I'll be so glad when I'm done with this arm. (And I'm pretty sure Kitty will be glad when I'm done, too, since, bless her heart, she gets randomly subjected to Spanish Inquisition-like questions out of the blue on Facebook messenger about various & sundry aspects/steps in the casting process or the actual build (including the painting & such).

I'm certainly up for a Winter Soldier photoshoot, Mandy. Like I mentioned, I know of another WS cosplayer coming to D*Con who won a fan-voting competition for Wizard World Philly & got like a seriously impressive badge to the con. Anyway between her, Kitty, your husband, & myself, that's 4 Winter Soldiers but there's bound to be more. I didn't catch your FB info but feel free to add me (Facebook.com/desiree.c.jackson).

Desi

Historical re-enactment? That's amazing! I'm always impressed to hear where everyone's fandom originated from at Dragon*Con. Dragon*Con is like the crossroads of all fandoms and costuming. I started out cosplaying at anime conventions 14 years ago. Back then the word "cosplay" specifically referred only to anime costumes. Guess not anymore. lol Eventually, I branched out to mainstream pop culture costumes (Disney, Harry Potter, Marvel).
You're welcome! I'm planning to make the WS jacket entirely from scratch. It shouldn't be too bad. At least it doesn't have a crazy collar.
Wow! Seems like you did extensive research on the WS weapons. I'm just sticking to the AR15 rifle for now.
I still don't know how to make the silver Worbla fingertips yet. I might not be able to get them done before Dragon*Con. I guess we'll see.
I finished tracing all the lines with a pencil onto the cast of my husband's arm. I used printer paper of course. The whole process took me 5 hours. X__X I used every reference picture I could think of including the Captain America Winter Soldier: The Art of the Movie book that I ordered from Amazon. It was really hard trying to get the lines movie accurate because my husband's arm isn't exactly 100% proportional to the movie arm. I'd say I'm about 80-90% there on the lines. Close enough. I told my husband that I must be OCD to even get through that phase of tracing the lines.
I spent 2 hours carefully cutting out all the pieces. I used an intricate numbering system by labeling each row with a number and each piece horizontally with a letter right after the number. I had to do this before cutting out the paper pieces of course. I started tracing the paper pieces onto the sheet of Worbla with a regular ink pen. The whole tracing process is so tedious. I'm done with the upper arm which took me an hour. I still have to do the lower arm which will take me another hour. After that I have to cut them all out.
This will be my first time using Worbla. I purchase an Embossing Heat Tool from Michael's. I hope it works. The clerk recommended it to me. I didn't feel comfortable about purchasing a heavy duty heat gun from Home Depot. I started reading and watching Worbla tutorials on the Worbla website as well as Youtube. I'm still going to have to do more research. Katilist Cosplay came up with an excellent suggestion on how to create you own Worbla work station so you won't end up burning your carpet. I bought a slab of wood and plan to cover it in aluminum tape and she said it would be fine. That's how far I've gotten.
Kitty's been really awesome with answering our questions. I don't think I would have gotten this far without her help. I also learn new things along the way so I don't mind sharing tips as well.
Awesome! If enough WS costumers are interested, perhaps I should create a Facebook event/invitation? My FB cosplay page is:
https://www.facebook.com/mandyscosplaypage
You can always e-mail me at chochang77@gmail.com if you ever need to get a hold of me.

For Saturday of Dragon*Con, I'm planning to wear my USO and my husband will be WS. Our photoshoot will be in the evening. We're thinking about holding it at the Hyatt Hotel Lobby because it's easier to meet people there and not as insanely crowded as the Marriott. I'll finalize more details with my photographer as Dragon*Con gets closer.
 
this may seem like a really stupid question (and it probably is) but how do you cast your arm? Like I get that you use dermagel or something like it to make the mold and then pour plaster into it to make a replica arm, but what I don't get is how you got a container to fit all the way around your arm AND the shoulder
 
Arm looks fantastic! Great job with the tutorial, too. Though I do have just one minor problem... the Dragon Con big Marvel photoshoot is scheduled for Sunday! Here's hoping I can see your costume in person, though!
 
Sorry it took me forever to get back to this thread. Things have been very busy the past couple of month. I created a Facebook event for a Winter Soldier photoshoot at Dargon*Con this year. Anyone's welcome to join. It's nothing really formal. Basically, I booked a photographer to do a private photoshoot and decided to open it up to anyone who might interested. I posted a link to the event below:

https://www.facebook.com/events/954377694588146/?ref_dashboard_filter=upcoming
 
This thread has been so helpful!! I'm in the planning stages of making my WS arm. I'm also new to prop making and haven't done anything like this before. I just ordered Worbla today and have been building a folder of reference photos for the arm. I was wondering how you get your arm on and off, is it just a matter of sliding the sleeve that the worbla is glued to on and off? Any answers would be much appreciated!! :)
 
Wow, this is amazing! I wish I had found this before this year's DragonCon (which I'm currently at). I cosplayed as a genderbent Winter Soldier yesterday, but I was so hot I had to take it off two separate times.
I'm a total newbie in props, and the arm was my first prop. I wrapped my arm with saran wrap and then masking tape. Then cut it off and taped it back together. Then I just used craft foam sheets from Michael's for the plates. It wasn't terrible, but I had very little mobility and some of my paint got scraped off over the course of the day.

Can anyone talk about painting worbla?

Also, regarding the op's arm...you said you used hot glue to attach the worbla to the shirt.
-First, how did the worbla not initially adhere to the arm form you created while first applying and placing them?
-Second, how did the hot glue not seep through the shirt onto the arm form?
-Thirdly, did any of the plates peel off while wearing the arm? I've had things peel off after using hot glue.
-Fourthly, how was breathability for the arm?
 
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