Hi guys. I promise, this thread and project aren't dead. I'm cursed with being both busy and lazy. So I've done a ton of research and that continues, but the other thing I do when starting one of these is gather materials. I thought I'd share some of my list with you.
Tools:
Bondo and putty fillers
Various grits of sandpaper from course to very fine
Tamiya or other fine masking tape
Clear and white styrene sheet and shapes (assorted)
Epoxy and CA with applicators
Jeweler's files and saw
Hobby knife and blades
Hot glue and gun
Spray adhesive (good stuff)
Electronics:
Besides the kit electronics, here's what I think I'll need:
Additional 2.0x5.0mm red and green LEDs for power meter to replace current rectangular
Normally closed reed switch (if I don't go with the normally closed push button)
Normally closed push button (I think this is what was used on hero trics)
4.5-6volt batteries (rechargables with charging port?)
Paint:
Primer suitable for resin and Krylon
Krylon Stone Gray
Clear coat (gloss)
Cream and red paint for EMRG
Gray for background of recessed front sensor array
Graphics:
New graphics (find a source. Kit graphics not great for lighted tric)
New screen slide (graphics unsuitable)
Blue, orange gels for use in front array
Spring and ratchet:
Assorted brass rod and sheet
Miscellaneous extension springs for testing
Thanks to @playskool2000, I have some idea of how to build the spring. I have a couple of ideas on how to construct the ratchet sound, but it's not going to particularly easy. I think this will require a lot of trial and error.
I've got a bunch of this stuff already, some of it I still need. I pulled together most if not all of the tools from my stash, so now I'm getting the stuff I need to really get started, like the bondo and putties and the spring mechanism bits. If I can assemble that and get it working, then I should be able to proceed with the rest of the build. I'm also considering building a testing bed for the spring so I don't mess with the resin body too much until I'm ready. We'll see.
Fired up the electronics for a bit today and they still work well! The scanner LEDs are dead, though. Not sure why. Will have to replace those if I want a working scanner.