Terminator T-800 Blueprints

The first post has been updated to contain links to zip files that contain all of my terminator files. Please let me know if you have any trouble accessing the files.
 
The first post has been updated to contain links to zip files that contain all of my terminator files. Please let me know if you have any trouble accessing the files.

Hi ! at first. thank you for your perfect share in the first post. over these years you can answer me. thanks a lot. but like you say " all of the images and links in this thread are broken " . I will waiting for them until they will be fine. again thank you very much.
 
hi i made this with your blueprints, in metric, thx Conqueror_Worm next lvl its with real pistons springs
 

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I want to know, all of you can download those blueprints? It has been nearly two years since I first found this post, However, up to now, whenever I click on download links, only wrong page, again and again… I don't know why. maybe download them is just a dream…… but, Conqueror_Worm, thank you for share them to us ! Thanks !
 
The links to individual files are broken, but link to the zip file should work-
Just now, I have downloaded the three zips you shared. Thank you for your hard work and sharing! The reason why I couldn't download it before is because our government blocked "Dropbox, YouTube…" These websites. Anyway, finally I downloaded them. Again, Thank you very much ! 谢谢您!:)
 
NOTICE: Dropbox changed the way they host files, so all of the images and links in this thread are broken. Maybe someday I will go through and fix everything, but for now I'm releasing everything in zip files.

All Blueprints/Drawings (13 mb)

All 3D Files (Autodesk Inventor .ipt) (135 mb)

All Reference Images (220 mb)

Samples:
View attachment 834668View attachment 834669View attachment 834670View attachment 834671

In preparation for machining a terminator arm, I decided to make a set of blueprints from a cast resin arm. I am using Autodesk Inventor 6.0 and I'm measuring everything to the nearest 1/32". I don't know how much the casting may have shrunk or warped from the original dimensions, so if anyone has more accurate measurements I will be happy to correct the drawings.
I am planning to proceed in four phases:
1) Produce a set of blueprints that are accurate to the resin castings - Mostly complete
2) Replace appropriate resin features with found items (screws, washers, etc.) - Mostly complete
3) Modify parts to be more screen accurate (to the T2 arm) - Just starting
4) Convert arm from static to animatronic - Just starting

Blueprints for the right hand and forearm of a T-800 Terminator-
(Metric drawings not yet available.)

The Complete Forearm
Cover Sheet, Exploded View, Parts List

The Fingers
Phalanx One (Thumb)
Imperial Cover Sheet, Exploded View, Parts List
Phalanges of the Thumb:
Imperial Distal Phalanx
Imperial Medial Phalanx
Imperial Proximal Phalanx
Imperial Metacarpal
Pulleys of the thumb:
Imperial Distal-Medial Pulley
Imperial Medial Pulley
Imperial Medial-Proximal Pulley
Imperial Proximal Pulley
Imperial Proximal-Metacarpal Pulley
Imperial Proximal and Metacarpal Pulley Pins
Knuckle Disks:
Imperial Medial-Proximal Knuckle Disk
Imperial Proximal-Metacarpal Knuckle Disk

Phalanx Two (Index Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

Phalanx Three (Middle Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

Phalanx Four (Ring Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

Phalanx Five (Pinky Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

The following pieces are the same for all fingers (thumb excluded)
Imperial Distal Phalanx
Imperial Distal End of Metacarpal
Knuckle Disks:
Imperial Medial-Proximal Knuckle Disk
Imperial Proximal-Metacarpal Knuckle Disk
Pulleys:
Imperial Distal-Medial Pulley
Imperial Medial-Proximal Pulley
Imperial Proximal-Metacarpal Pulley
Imperial Intraphalangial Pulley
Imperial Intraphalangial Pulley Pins

Finger Hardware:
Imperial Standoff (for distal finger joints 2-4)
Imperial Standoff (for all other joints)
Imperial, Metric Button Head Cap Screw (for all distal joints)
Imperial, Metric Washer (for all distal joints)
Imperial, Metric Flat Socket Head Cap Screw (for all medial/proximal joints and intraphalangial pulley pins)
Imperial, Metric Head of Metacarpal Screw
Imperial Head of Metacarpal Set Screw
Imperial, Metric Thumb Metacarpal Set Screw
Imperial, Metric Distal Phalanx Spring Pin


The Palm of the Hand
Metacarpus (Palm Assembly)
Imperial Cover Page, Exploded View, Parts List
Metacarpal Plate:
Imperial Page 1, Page 2, Page 3, Page 4, Page 5, Page 6, Page 7, Page 8, Page 9, Page 10
Imperial Carpal Piston Lug
Imperial Metacarpals 2 and 3
Imperial Metacarpals 4 and 5
Imperial Thumb Cable Fitting
Imperial, Metric Thumb Cable Fitting Set Screw
Imperial, Metric Metacarpal Screw
Imperial, Metric Flat Washer
Imperial Cup Point Set Screw
Imperial, Metric Flat Head socket Screw (Resin casting stamped NAS 1101 E3 OAS)

Lumbrical Pistons:
Imperial Cover Sheet, Exploded View, Parts List
Imperial Piston Shaft
Imperial Piston Body 1
Imperial Piston Body 2,4
Imperial Piston Body 3
Imperial Piston Clevis (Found Item Du-Bro 4-40 Steel Solder Rod End)
Imperial Button Socket Cap Screw
Imperial Cup Point Set Screw

Palmar Pistons:
Imperial Palmar Piston Bodies
Imperial Palmar Piston Rod
Imperial Cup Point Set Screw
Imperial Thumb - Extensor Piston


The Forearm and Wrist
Forearm Main Support:
Imperial Cover Page, Exploded View, Parts List
Imperial Forearm - Main Support
Imperial Wrist - Main Ball Joint
Imperial Wrist - Main Bushing
Imperial Wrist - Main Pin
Imperial Wrist - Main Set Screw
Forearm Pistons:
Imperial Wrist - Dorsal Ball Joint
Imperial Wrist - Ventral Ball Joint
Imperial Forearm - Tall Piston
Imperial Forearm - Short Piston
Imperial Forearm - Piston Rod End Piece
Imperial Forearm - Piston Rod End Piece (more screen accurate)
Imperial Forearm - Piston Rod
Imperial Forearm - Hose
Imperial, Metric Wrist Spring Pin

Forearm Cuff:
Imperial Page 1, Page 2, Page 3, Page 4, Page 5, Page 6
Imperial Forearm Cuff Profile
Imperial Forearm Cuff Base
Imperial, Metric Forearm Cuff Screw


The Elbow and Upper Arm Fragments
Imperial Cover Sheet, Exploded View, Parts List
Elbow:
Imperial Page 1, Page 2
Imperial Humerus - Lateral Fragment
Imperial Humerus - Medial Hub
Imperial Bicep Connecting Rod
Imperial, Metric Elbow Center Cap Screw
Imperial, Metric Elbow Offset Cap Screw
Imperial, Metric Bicep-Elbow Connecting Rod Screw
Imperial, Metric Elbow Set Screw


Suplimentary Material:
Color coded Wrist template
Imperial, Metric Printable Wrist Template
Imperial Bill of Hardware
Hello,
I cqan not open your files as it says ERROR 404. Can you email a complete set of blueprints for the fingers? I need to locate pulleys that are the exact size. Any help on this would be greatly appreciated. Thank you.
 
NOTICE: Dropbox changed the way they host files, so all of the images and links in this thread are broken. Maybe someday I will go through and fix everything, but for now I'm releasing everything in zip files.

All Blueprints/Drawings (13 mb)

All 3D Files (Autodesk Inventor .ipt) (135 mb)

All Reference Images (220 mb)

Samples:
View attachment 834668View attachment 834669View attachment 834670View attachment 834671

In preparation for machining a terminator arm, I decided to make a set of blueprints from a cast resin arm. I am using Autodesk Inventor 6.0 and I'm measuring everything to the nearest 1/32". I don't know how much the casting may have shrunk or warped from the original dimensions, so if anyone has more accurate measurements I will be happy to correct the drawings.
I am planning to proceed in four phases:
1) Produce a set of blueprints that are accurate to the resin castings - Mostly complete
2) Replace appropriate resin features with found items (screws, washers, etc.) - Mostly complete
3) Modify parts to be more screen accurate (to the T2 arm) - Just starting
4) Convert arm from static to animatronic - Just starting

Blueprints for the right hand and forearm of a T-800 Terminator-
(Metric drawings not yet available.)

The Complete Forearm
Cover Sheet, Exploded View, Parts List

The Fingers
Phalanx One (Thumb)
Imperial Cover Sheet, Exploded View, Parts List
Phalanges of the Thumb:
Imperial Distal Phalanx
Imperial Medial Phalanx
Imperial Proximal Phalanx
Imperial Metacarpal
Pulleys of the thumb:
Imperial Distal-Medial Pulley
Imperial Medial Pulley
Imperial Medial-Proximal Pulley
Imperial Proximal Pulley
Imperial Proximal-Metacarpal Pulley
Imperial Proximal and Metacarpal Pulley Pins
Knuckle Disks:
Imperial Medial-Proximal Knuckle Disk
Imperial Proximal-Metacarpal Knuckle Disk

Phalanx Two (Index Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

Phalanx Three (Middle Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

Phalanx Four (Ring Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

Phalanx Five (Pinky Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

The following pieces are the same for all fingers (thumb excluded)
Imperial Distal Phalanx
Imperial Distal End of Metacarpal
Knuckle Disks:
Imperial Medial-Proximal Knuckle Disk
Imperial Proximal-Metacarpal Knuckle Disk
Pulleys:
Imperial Distal-Medial Pulley
Imperial Medial-Proximal Pulley
Imperial Proximal-Metacarpal Pulley
Imperial Intraphalangial Pulley
Imperial Intraphalangial Pulley Pins

Finger Hardware:
Imperial Standoff (for distal finger joints 2-4)
Imperial Standoff (for all other joints)
Imperial, Metric Button Head Cap Screw (for all distal joints)
Imperial, Metric Washer (for all distal joints)
Imperial, Metric Flat Socket Head Cap Screw (for all medial/proximal joints and intraphalangial pulley pins)
Imperial, Metric Head of Metacarpal Screw
Imperial Head of Metacarpal Set Screw
Imperial, Metric Thumb Metacarpal Set Screw
Imperial, Metric Distal Phalanx Spring Pin


The Palm of the Hand
Metacarpus (Palm Assembly)
Imperial Cover Page, Exploded View, Parts List
Metacarpal Plate:
Imperial Page 1, Page 2, Page 3, Page 4, Page 5, Page 6, Page 7, Page 8, Page 9, Page 10
Imperial Carpal Piston Lug
Imperial Metacarpals 2 and 3
Imperial Metacarpals 4 and 5
Imperial Thumb Cable Fitting
Imperial, Metric Thumb Cable Fitting Set Screw
Imperial, Metric Metacarpal Screw
Imperial, Metric Flat Washer
Imperial Cup Point Set Screw
Imperial, Metric Flat Head socket Screw (Resin casting stamped NAS 1101 E3 OAS)

Lumbrical Pistons:
Imperial Cover Sheet, Exploded View, Parts List
Imperial Piston Shaft
Imperial Piston Body 1
Imperial Piston Body 2,4
Imperial Piston Body 3
Imperial Piston Clevis (Found Item Du-Bro 4-40 Steel Solder Rod End)
Imperial Button Socket Cap Screw
Imperial Cup Point Set Screw

Palmar Pistons:
Imperial Palmar Piston Bodies
Imperial Palmar Piston Rod
Imperial Cup Point Set Screw
Imperial Thumb - Extensor Piston


The Forearm and Wrist
Forearm Main Support:
Imperial Cover Page, Exploded View, Parts List
Imperial Forearm - Main Support
Imperial Wrist - Main Ball Joint
Imperial Wrist - Main Bushing
Imperial Wrist - Main Pin
Imperial Wrist - Main Set Screw
Forearm Pistons:
Imperial Wrist - Dorsal Ball Joint
Imperial Wrist - Ventral Ball Joint
Imperial Forearm - Tall Piston
Imperial Forearm - Short Piston
Imperial Forearm - Piston Rod End Piece
Imperial Forearm - Piston Rod End Piece (more screen accurate)
Imperial Forearm - Piston Rod
Imperial Forearm - Hose
Imperial, Metric Wrist Spring Pin

Forearm Cuff:
Imperial Page 1, Page 2, Page 3, Page 4, Page 5, Page 6
Imperial Forearm Cuff Profile
Imperial Forearm Cuff Base
Imperial, Metric Forearm Cuff Screw


The Elbow and Upper Arm Fragments
Imperial Cover Sheet, Exploded View, Parts List
Elbow:
Imperial Page 1, Page 2
Imperial Humerus - Lateral Fragment
Imperial Humerus - Medial Hub
Imperial Bicep Connecting Rod
Imperial, Metric Elbow Center Cap Screw
Imperial, Metric Elbow Offset Cap Screw
Imperial, Metric Bicep-Elbow Connecting Rod Screw
Imperial, Metric Elbow Set Screw


Suplimentary Material:
Color coded Wrist template
Imperial, Metric Printable Wrist Template
Imperial Bill of Hardware
Sorry, I was finally able to download all the files after trying and trying. Did you make all the pulleys or did you purchase them somewhere? I am in need of a full set of pulleys for both hands. Any ideas? Hopefully you'll reply with good news...Thanks
 
Here are more illustrations of how to produce the modified lumbrical piston attachment lug.

Hover over image for picture number.

All dimensions are covered at the end of RPF page 5.

View attachment 273435View attachment 273432View attachment 273433View attachment 273434

Pic 9 shows a Irwin Brand mini threader cutting 10-24 threads on dimension B. I actually cut the threads a second time using a harbor freight threader which has a shallower starting throat. The effect is I get smooth threads that get the lug to seat flush to the surface of the wrist plate.

Pic 10 shows the end result still in the vice.

Pic 11 illustrates a tool I made. This block of steel allows me to hold the work by the threads for future processes.

Pic 12 also illustrates the part in the tool. The block of steel also makes a test bed to see if my threads allow for the lug to seat flush with the surface of the wrist plate without accidentally damaging the wrist plate. Here, the high contrast between the dark foreground and the white door show that this lug will seat flush. No light shows under the seat.

View attachment 273437View attachment 273438View attachment 273439View attachment 273440

Pic 13 shows the end product before milling. Notice the top (dimension F) is significantly damaged from the vice. This is the sacrificial part of the machining, designed to be damaged and eventually removed.

Pic 14 shows that a modification must be made to the design of the wrist plate, or in my case, wrist plates as I am building a right and a left hand. Under the right plate is the original Conqueror_Worm drawing with the lugs represented as rectangles along each metacarpal location. After drawing the blueprint for the wrist-plate, Conqueror_Worm recognized that the lugs should be screw-in spade bolts so he added this follow-up illustration (under the left wrist plate) of how the lugs ought to work as spade bolts but never drew a design for them. Thus, my contribution is a design for the spade bolt-lugs and instructions on how to make them. The only dimension given in Conqueror_Worm's illustration is the 10-24 thread pitch. So, to modify the wrist plates to accept spade bolts, take a center punch and punch a divit dead-center of each of the lug rectangles. Drill them with a .156 (1/8 inch ) drill and thread to 10-24. This may affect the outline of the wrist plate so be prepared to leave a little extra material where the lugs go.

Pic 15 shows both wrist plates with the pre-milled lugs seated. The original drawing has the angles of the lugs set specifically. To get that specific angle with the lugs seated, start with a seated lug as seen here and draw a line thru the center of each lug corresponding to the angle on the drawing. If, like me, you are doing a left hand, get the angles correct on the right wrist plate first, then do the left by drawing the angle opposite of the right set of lugs but opposite by the same degree. Think of each line on both sets of lugs as one-half of a V and make the lines mirror each other.

Pic 16 As I mentioned in the earlier posting, the thickness of the wrist plate is .250 or quarter-inch but we cut and threaded the dimension B at .260 so that the threads exceeded the thickness of the wrist plate. Here is how that should look. When we're done, we'll grind each of those lug-ends flush with the base of the wrist plate so that they don't interfere with the flex-mechanism to be made later. Plus it will look cleaner.
Good afternoon,
I'm scratch building my own T-800, and was wondering if it would be possible to get a copy of the wrist plate blueprint you have in the pic above? I need to know where all the holes go and their sizes. Thanks
 
NOTICE: Dropbox changed the way they host files, so all of the images and links in this thread are broken. Maybe someday I will go through and fix everything, but for now I'm releasing everything in zip files.

All Blueprints/Drawings (13 mb)

All 3D Files (Autodesk Inventor .ipt) (135 mb)

All Reference Images (220 mb)

Samples:
View attachment 834668View attachment 834669View attachment 834670View attachment 834671

In preparation for machining a terminator arm, I decided to make a set of blueprints from a cast resin arm. I am using Autodesk Inventor 6.0 and I'm measuring everything to the nearest 1/32". I don't know how much the casting may have shrunk or warped from the original dimensions, so if anyone has more accurate measurements I will be happy to correct the drawings.
I am planning to proceed in four phases:
1) Produce a set of blueprints that are accurate to the resin castings - Mostly complete
2) Replace appropriate resin features with found items (screws, washers, etc.) - Mostly complete
3) Modify parts to be more screen accurate (to the T2 arm) - Just starting
4) Convert arm from static to animatronic - Just starting

Blueprints for the right hand and forearm of a T-800 Terminator-
(Metric drawings not yet available.)

The Complete Forearm
Cover Sheet, Exploded View, Parts List

The Fingers
Phalanx One (Thumb)
Imperial Cover Sheet, Exploded View, Parts List
Phalanges of the Thumb:
Imperial Distal Phalanx
Imperial Medial Phalanx
Imperial Proximal Phalanx
Imperial Metacarpal
Pulleys of the thumb:
Imperial Distal-Medial Pulley
Imperial Medial Pulley
Imperial Medial-Proximal Pulley
Imperial Proximal Pulley
Imperial Proximal-Metacarpal Pulley
Imperial Proximal and Metacarpal Pulley Pins
Knuckle Disks:
Imperial Medial-Proximal Knuckle Disk
Imperial Proximal-Metacarpal Knuckle Disk

Phalanx Two (Index Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

Phalanx Three (Middle Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

Phalanx Four (Ring Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

Phalanx Five (Pinky Finger)
Imperial Cover Sheet, Exploded View, Parts List
The Pieces:
Imperial Medial Phalanx
Imperial Proximal Phalanx

The following pieces are the same for all fingers (thumb excluded)
Imperial Distal Phalanx
Imperial Distal End of Metacarpal
Knuckle Disks:
Imperial Medial-Proximal Knuckle Disk
Imperial Proximal-Metacarpal Knuckle Disk
Pulleys:
Imperial Distal-Medial Pulley
Imperial Medial-Proximal Pulley
Imperial Proximal-Metacarpal Pulley
Imperial Intraphalangial Pulley
Imperial Intraphalangial Pulley Pins

Finger Hardware:
Imperial Standoff (for distal finger joints 2-4)
Imperial Standoff (for all other joints)
Imperial, Metric Button Head Cap Screw (for all distal joints)
Imperial, Metric Washer (for all distal joints)
Imperial, Metric Flat Socket Head Cap Screw (for all medial/proximal joints and intraphalangial pulley pins)
Imperial, Metric Head of Metacarpal Screw
Imperial Head of Metacarpal Set Screw
Imperial, Metric Thumb Metacarpal Set Screw
Imperial, Metric Distal Phalanx Spring Pin


The Palm of the Hand
Metacarpus (Palm Assembly)
Imperial Cover Page, Exploded View, Parts List
Metacarpal Plate:
Imperial Page 1, Page 2, Page 3, Page 4, Page 5, Page 6, Page 7, Page 8, Page 9, Page 10
Imperial Carpal Piston Lug
Imperial Metacarpals 2 and 3
Imperial Metacarpals 4 and 5
Imperial Thumb Cable Fitting
Imperial, Metric Thumb Cable Fitting Set Screw
Imperial, Metric Metacarpal Screw
Imperial, Metric Flat Washer
Imperial Cup Point Set Screw
Imperial, Metric Flat Head socket Screw (Resin casting stamped NAS 1101 E3 OAS)

Lumbrical Pistons:
Imperial Cover Sheet, Exploded View, Parts List
Imperial Piston Shaft
Imperial Piston Body 1
Imperial Piston Body 2,4
Imperial Piston Body 3
Imperial Piston Clevis (Found Item Du-Bro 4-40 Steel Solder Rod End)
Imperial Button Socket Cap Screw
Imperial Cup Point Set Screw

Palmar Pistons:
Imperial Palmar Piston Bodies
Imperial Palmar Piston Rod
Imperial Cup Point Set Screw
Imperial Thumb - Extensor Piston


The Forearm and Wrist
Forearm Main Support:
Imperial Cover Page, Exploded View, Parts List
Imperial Forearm - Main Support
Imperial Wrist - Main Ball Joint
Imperial Wrist - Main Bushing
Imperial Wrist - Main Pin
Imperial Wrist - Main Set Screw
Forearm Pistons:
Imperial Wrist - Dorsal Ball Joint
Imperial Wrist - Ventral Ball Joint
Imperial Forearm - Tall Piston
Imperial Forearm - Short Piston
Imperial Forearm - Piston Rod End Piece
Imperial Forearm - Piston Rod End Piece (more screen accurate)
Imperial Forearm - Piston Rod
Imperial Forearm - Hose
Imperial, Metric Wrist Spring Pin

Forearm Cuff:
Imperial Page 1, Page 2, Page 3, Page 4, Page 5, Page 6
Imperial Forearm Cuff Profile
Imperial Forearm Cuff Base
Imperial, Metric Forearm Cuff Screw


The Elbow and Upper Arm Fragments
Imperial Cover Sheet, Exploded View, Parts List
Elbow:
Imperial Page 1, Page 2
Imperial Humerus - Lateral Fragment
Imperial Humerus - Medial Hub
Imperial Bicep Connecting Rod
Imperial, Metric Elbow Center Cap Screw
Imperial, Metric Elbow Offset Cap Screw
Imperial, Metric Bicep-Elbow Connecting Rod Screw
Imperial, Metric Elbow Set Screw


Suplimentary Material:
Color coded Wrist template
Imperial, Metric Printable Wrist Template
Imperial Bill of Hardware
hello, ive been trying to open the t800 arm.iam for the past few days in fusion. But no matter what i do, it just says "failed" it seems to be missing a file called :91771A192.ipt and i only can find the 91771A192.0003.ipt and 91771A192.0004.ipt and whenever i try to open those, it will say that the file is corrupted so is it possible for you to post that specific file again? sorry for my bad english since its not my mother language
 
Sure, just multiply all of the measurements by 25.4. ;)
Seriously though, I'm not sure how to change the units on my software.
Hello, and good afternoon. I'm building my own T-800, and was wondering if you make your own carpal piston lugs? If so, would it be possible to ask if you could make me a full set for both hands? They are so small that I don't have the right equipment to make them myself. If you can make a full set, how much would you charge? Thank you for taking time to read this.
 
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