Weather turned blustery today so I had some time to finally get back onto this project. I used to be an "expert" with our old Silhouette Cameo 2, but we've upgraded it (allegedly) to a Cameo 3 which I hadn't used yet, until today....
The first cardstock cutting attempt:
Alright, I think we can all agree that's crap.
So I changed some of the settings and tried again:
Yep, still crap, so the job was cancelled before any of the LED holes got cut.
I tweaked the settings some more and got an "okay" cut, but Silhouette America's cruddy software glitches-out whenever cutting more than 1 pass on large shapes:
So that was yet another wasted sheet of cardstock. (Hey, with the prices of everything lately, yes the quantity of wasted cardstock sheets matters.)
Finally, after several more trials (and a bit of non-repeatable language), I finally got a usable cut:
Next it got wired up. This is the first of 3 cardstock layers which will be behind a mirrored vinyl top layer:
It's not pretty, but it doesn't need to be. The multiple cardstock layers are simply to build up thickness around the LEDs, resistors, and wiring so the mirrored vinyl will lay smoothly (hopefully) over the top. There are fewer LEDs per row at the top of this sheet because this is the box's ceiling and the interior walls will be curved at the back corners. (It will make more sense later when there are pictures showing it more finished.)
The last step is power it up and make sure nothing got fried while soldering. (Got your UV glasses on?)
It's looking as expected, so it's now ready for the next cardstock layer, which will have the resistors covered and cutouts only for the LEDs and wiring.