WE ARE DONE!
Yippy!!
But before I post the final images (which are yet to be taken - expect them in a couple days) - I'll update the thread to the finish line.
So, we left off with everything ready to paint. I started off by masking off the chrome sections of the helmet, as I didn't want them to get any primer on them. I then used masking fluid to mask off all of the resin cracks.
I left the primer overnight, and then the following day, I sprayed the textured paint. I used Rustoleum Aged Iron for this. There is a lot of inconsistency with the finish of Kylos helmet, but in TRoS, it seems to be much more matt and rough in texture than in the previous two films.
I left it for a couple of hours until it was touch dry, and no longer tacky. I then sprayed a couple of coats of matt black.
After removing the masking fluid on the nose piece the same day, and discovering the paint was a little too tacky for my liking, I left the paint over night to fully dry before removing the masking fluid from the helmet. I used some fine wire wool to clean upon the cracks, and to remove any flaking. Some small areas needed touching up before the clear coat, but nothing major.
With the clear coat on and dry, I could remove the tape, and expose the faceplate.
After removing a bunch of tape, I then had to put a bunch back on - this time masking off the black sections we'd just painted. The helmet was protected with a plastic bag, just taping around the edge.
My tape was a pain in the ass, and refusing to stay stuck, but it was good enough in the end - just meant a little cleanup was needed after painting.
I used Alclad gloss black and Alclad chrome to paint the faceplate - starting with 2 or 3 wet coats of the gloss black. I let it sit for 15 minutes or so, and then applied the chrome in light coats.
At first, I wasn't overly happy with the finish - it didn't seem as punchy and clean as I had hoped, but after revisiting it after a few hours, and indeed the following day, I was actually really happy with it.
The following day, I removed the remaining tape.
I left the Alclad to sit for a day before doing the final bit of paint work, which was just adding the black areas. This meant more annoying and fiddly masking! I used some Vallejo Model Air Black, spraying a couple of lights coats.
After 30 minutes or so, I removed the tape. I ended up getting a really nice subtle bleed between the chrome and the black, which matches original Kylo helmet references.
I then did a few touch ups to the black areas, which were a little tatty in places due to the masking.
With the painting done (but for some light weathering) it was time to get everything installed, and attached.
The the faceplate fabric, I made a couple of simple shapes in Blender, and transferred them to Pepakura Designer. I printed them, and cut them out in foam, an then used some PVA glue to attach the fabric. Once dried, I hot glued them into the helmet.
The final
big job was to add the lights to the front nose piece, and attach it to the main circuit. This was easy enough. I started by cutting out a hole in the back nose piece, and installing a foam panel. I then attached the lights, and wired them up.
After confirming the circuit worked, I could then attach the nose piece lights to the main insert. I started by removing the temporary USB cable, and soldering some new wires, which would go to the nose piece.
A new USB connection was then added to the nose piece, which completes the circuit. I powered on to make sure it was all working.
With the soldering all done - I attached the nose cover using some hot glue, being careful to align it properly. I then installed the foam insert - which took a a little tweaking to get it to sit properly. Once happy, I hot glued what needed to be stuck down and installed the visor.
It's not the prettiest or most interesting thing to look at, but It serves it's purpose, and looks somewhat tidy.
Once everything was installed and working, I did a little light weathering to the helmet - being sure to leave the chrome well alone - I used some black, and off black washes, aswell as some edge wear in places - it's all very subtle.
BUT....you dont get to see it...yet.
SoonTM - Wednesday I expect. I need to get a bunch of photos taken, to best show it off. But I'm super happy with the final result, and I hope that when you guys see it, you will be too!
That's all for now!