So im pretty sure that’s actually a aluminum billet. The edges look too sharp for anything like folded sheet metal.Pretty sure this "box" is just a thin, folded piece of sheet metal. You can tell from the gap in the upper left corner. Just a rectangular piece of sheet metal with square tabs cut out of the corners, then folded into a box. You could probably over-bend the top and bottom surfaces by a few degrees and get the box to pressure-fit onto those side rails of the gun. Seems like a good solution if they knew they had to break these back down and give them back to the armourer after production. Would be pretty easy to replicate this way! Hit it with some satin black and weather the crap out of it. That back surface (or right surface from this angle) may even just be open ... no folded tab. Or it could be a shorter tab that butts up against the top rail. Could be contoured as well.
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This folded section here is quite interesting:So im pretty sure that’s actually a aluminum billet. The edges look to sharp for anything like folded sheet metal.
I haven’t ordered mine yet, but if folks are interested in replicating that exactly I could probably do up a few machined billets for us that will fit into the loading breeches on these.
Whats the inside of the loading area look like with the cover up on these?
Insert foot in mouth. I totally missed that corner!
Insert foot in mouth. I totally missed that corner!
That’s really interesting. Do we have any better photos of the box on these? Im just surprised the top and bottom corners are as sharp as they look, but I suppose it might be the paint helping. Makes me especially curious what the underside of the box looks like now. Im almost wondering if they might have even soldered the box together maybe? But thatd be a fair bit of work![]()
Yeah, its more just interesting to me from a machinist view that they got the edges looking so sharp is all. Even with paper thin aluminum in a nice folding rig I’d still expect to see some evidence of rounding to the fold corners where the outside edge material stretches in the folding process (inside compressing slightly)I don't think they did anything special. I think they it is pretty much what you see. They cut some sheetmetal with fold over flaps and then just used something as simple and nor-permant/non-destructive like using two sided tape to hold it in place. Isn't that what they used to hold the counters and the cylinders onto the Sterlings?
Indeed, they simply glued the Hengstler counters on the E-11, you can see the glue residue here:I don't think they did anything special. I think they it is pretty much what you see. They cut some sheetmetal with fold over flaps and then just used something as simple and nor-permant/non-destructive like using two sided tape to hold it in place. Isn't that what they used to hold the counters and the cylinders onto the Sterlings?
So im pretty sure that’s actually a aluminum billet. The edges look too sharp for anything like folded sheet metal.
I haven’t ordered mine yet, but if folks are interested in replicating that exactly I could probably do up a few machined billets for us that will fit into the loading breeches on these.
Whats the inside of the loading area look like with the cover up on these?
Not sure if I have the time for a full blown AP but I might be able to do a group buy, however, I'm concerned about the cost of shipping these out to everyone
Even if each person was responsible for getting their own Denix, I just loved the organization of it all. How one topic was created to discuss each part with talking points or questions about details, or options for parts and who was willing to step up to get custom parts made if they were not openly available elsewhere. I know it was very helpful for me because there were details or even parts thatI did not know about, It’s like prop replica building for dummies.
Whoops, missed this post! Didn't mean to beat a dead horse. I've wondered too about that bottom surface ... my instincts are telling me glthat it's just another folded surface at the botom, and they made this piece to sort of "clamp" onto the side rails using the box's top and (maybe) bottom flap, maybe with additional fastening/adhesive or maybe nothing at all. Obviously just a hunch, though. Who's got the photos!!Insert foot in mouth. I totally missed that corner!
That’s really interesting. Do we have any better photos of the box on these? Im just surprised the top and bottom corners are as sharp as they look, but I suppose it might be the paint helping. Makes me especially curious what the underside of the box looks like now. Im almost wondering if they might have even soldered the box together maybe? But thatd be a fair bit of work![]()