Nerf Aliens Pulse Rifle Build

Amazing work quest! I ordered all my Nerf gear and materials. Two questions,

1) Could you show where you made your cuts on the stock Nerf pieces?

2) How did you cut the smooth ovals on the heat dissipater over the barrel?

I've built RC Jet aircraft for years, but mostly out of Depron foam. Styrene is new to me.
 
Styrene is very easy to work with! For the vents, drill pilot holes in the top and bottom of the oval, then make your straight cuts to connect them. Use sandpaper or a round file to smooth everything out
 
Styrene is very easy to work with! For the vents, drill pilot holes in the top and bottom of the oval, then make your straight cuts to connect them. Use sandpaper or a round file to smooth everything out

Thank you very much Kevin. That makes complete sense. Cutting the parts off the gun. What is used to prevent the edge burs..or do you guys just use a dremel and sand the edges?
 
Finally I can start my own

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Sent from the Garage!
 
I absolutely LOVE using my Dremel tool, and I highly recommend rotary tools for this kind of home hobby/DIY project work.

However . . . . for the budget minded DIY'er who doesn't need every last one of the Dremel brand (i.e. brand = more expensive), there are several other brands available besides Dremel - though they vary with regard to the number of accessories available. For example, an amazingly affordable (and virtually every bit as functional) alternative might be the HARBOR FREIGHT ROTARY TOOL SETS.


SIDE NOTE:
No, there are no affiliate links within the links above ... I am not getting anything for the idea/recommendations
I'm making here. Just want to be clear on that ... Just trying to offer some )hopefully helpful) information.



I know there are mixed opinions out there regarding Harbor Frieght tools .... but honestly, for the non-professional DIY'er, I've never (yet) had any problems or issues with them. I recently purchased Harbor Freight's 12" Dual Bevel Sliding Compound Miter Saw (for $119), and after well over two dozen uses over the last month thus far, it's working GREAT !!! (I even wrote a review that is included within that product's reviews section - same username as here :cool )

One of the REALLY cool things about Harbor Freight is that they put out discount coupons CONSTANTLY ---> SEE HERE


(I'm actually planning on a Harbor Freight run this (rainy) weekend - picking up a mess of 12" ratchet bar/clamp/spreaders, a digital caliper, t-square and a variety of other tools and tidbits this weekend at my local Harbor Freight location(s).)


Anyway, the point is that for those of you home hobby level DIY'ers who are not (and do not really ever intend to be) professional contractors or ultra-precision level woodworkers, there are a multitude of resources out there that can help you save a HELLUVA LOT OF MONEY for items and tools you can use/need for many prop-making projects.


Okay, soapbox soliloquy over .... Hope some of that was informative and useful to at least one of you.


:behave



TOM
 
Last edited by a moderator:
Re: Re: Nerf Aliens Pulse Rifle Build

I absolutely LOVE using my Dremel tool, and I highly recommend rotary tools for this kind of home hobby/DIY project work.

However . . . . for the budget minded DIY'er who doesn't need every last one of the Dremel brand (i.e. brand = more expensive), there are several other brands available besides Dremel - though they vary with regard to the number of accessories available. For example, an amazingly affordable (and virtually every bit as functional) alternative might be the HARBOR FREIGHT ROTARY TOOL SETS.






I know there are mixed opinions out there regarding Harbor Frieght tools .... but honestly, for the non-professional DIY'er, I've never (yet) had any problems or issues with them. I recently purchased Harbor Freight's 12" Dual Bevel Sliding Compound Miter Saw (for $119), and after well over two dozen uses over the last month thus far, it's working GREAT !!! (I even wrote a review that is included within that product's reviews section - same username as here :cool )

One of the REALLY cool things about Harbor Freight is that they put out discount coupons CONSTANTLY ---> SEE HERE


(I'm actually planning on a Harbor Freight run this (rainy) weekend - picking up a mess of 12" ratchet bar/clamp/spreaders, a digital caliper, t-square and a variety of other tools and tidbits this weekend at my local Harbor Freight location(s).)


Anyway, the point is that for those of you home hobby level DIY'ers who are not (and do not really ever intend to be) professional contractors or ultra-precision level woodworkers, there are a multitude of resources out there that can help you save a HELLUVA LOT OF MONEY for items and tools you can use/need for many prop-making projects.


Okay, soapbox soliloquy over .... Hope some of that was informative and useful to at least one of you.


:behave



TOM

I loved harbour freight when I lived in phoenix with we had em back east (mid west/ Indiana) and even more now that I'm In europe but I got a good stock up before I left XD

Sent from the Garage!
 
I loved harbour freight when I lived in phoenix with we had em back east (mid west/ Indiana) and even more now that I'm In europe but I got a good stock up before I left XD
Well, if you hadn't said you were now in Europe, I was going to say that you can always order online and STILL use the discount coupons (and additional 20% discount coupons they ALWAYS have). But I'm not sure the savings would be worth it due to the shipping costs to Europe.

Although, it MIGHT be worth your while to check it out nevertheless. ;)



(I think I may start a new discussion thread on this kind of topic ...
so as not to hijack from the ACTUAL topic of THIS thread - more than I've already done, that is.
Sorry about that all). :unsure


TOM
 
Mine is by GMC, and its an amazing workhorse for half the price of a Dremel(TM). Had it two years and been cutting all sorts of things including reinforced steel for my degassing chamber, and it's just about to make the first cut in my steel M1 replica to make a colonial marine helmet to go with the Nerf PR (brought it round full circle :thumbsup).
 
Last edited:
I absolutely LOVE using my Dremel tool, and I highly recommend rotary tools for this kind of home hobby/DIY project work.

However . . . . for the budget minded DIY'er who doesn't need every last one of the Dremel brand (i.e. brand = more expensive), there are several other brands available besides Dremel - though they vary with regard to the number of accessories available. For example, an amazingly affordable (and virtually every bit as functional) alternative might be the HARBOR FREIGHT ROTARY TOOL SETS.






I know there are mixed opinions out there regarding Harbor Frieght tools .... but honestly, for the non-professional DIY'er, I've never (yet) had any problems or issues with them. I recently purchased Harbor Freight's 12" Dual Bevel Sliding Compound Miter Saw (for $119), and after well over two dozen uses over the last month thus far, it's working GREAT !!! (I even wrote a review that is included within that product's reviews section - same username as here :cool )

One of the REALLY cool things about Harbor Freight is that they put out discount coupons CONSTANTLY ---> SEE HERE


(I'm actually planning on a Harbor Freight run this (rainy) weekend - picking up a mess of 12" ratchet bar/clamp/spreaders, a digital caliper, t-square and a variety of other tools and tidbits this weekend at my local Harbor Freight location(s).)


Anyway, the point is that for those of you home hobby level DIY'ers who are not (and do not really ever intend to be) professional contractors or ultra-precision level woodworkers, there are a multitude of resources out there that can help you save a HELLUVA LOT OF MONEY for items and tools you can use/need for many prop-making projects.


Okay, soapbox soliloquy over .... Hope some of that was informative and useful to at least one of you.


:behave



TOM

I'm a bit of an HB junkie myself. Wouldn't recommend them for serious construction work, but for small detail things like this they are the best value.
 
I'm a bit of an HB junkie myself. Wouldn't recommend them for serious construction work, but for small detail things like this they are the best value.
Couldn't agree more ... as you can tell via the review I wrote for the 12" DBSC Miter Saw
(the link for which I posted above).

:cheers
 
Ok I just got all my Nerf gun parts today in the mail! I'm excited about starting. I purchased the correct dremel tools attachments etc.

Can someone please tell me how you guys are determining the cut measurements to the plastics on the Nerf guns? Are you guys doing this all by guess-timation? I don't want to slice or dremel through something I shouldn't and be back at square 1! Any diagram of parts to be cut? Any measurements? Anything on this part? I can cut the template stuff just fine. But want to do all my due diligence in the research before I take a dremel to the plastics of the Nerf.
 
Re: Re: Nerf Aliens Pulse Rifle Build

Ok I just got all my Nerf gun parts today in the mail! I'm excited about starting. I purchased the correct dremel tools attachments etc.

Can someone please tell me how you guys are determining the cut measurements to the plastics on the Nerf guns? Are you guys doing this all by guess-timation? I don't want to slice or dremel through something I shouldn't and be back at square 1! Any diagram of parts to be cut? Any measurements? Anything on this part? I can cut the template stuff just fine. But want to do all my due diligence in the research before I take a dremel to the plastics of the Nerf.

I literally just cut mine 10 seconds ago I'll post em now

Sent from the Garage!

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I finished glueing the piece on the front gun and I even managed to glue it just right so you can still separate the recon . . . If you want to


Sent from the Garage!
 
Awesome thanks..looking good so far! Gives me a waaayyyy better idea of what I'm looking at. Thank you. Post more as you progress please! Don't forget to flip the barrel of the gun or you will have that indent on the muzzle up top. (Just noticed that looking at my gun and comparing it to the OP pictures.) So your splitting it (unscrewing the halves) then cutting, then reassemble and tack glue followed by hot glue gun. I think that's the steps. Sorry, I just like to do all the research before I start so sorry to be a bother if I am being one. ;)

Thinking of using CA glue and hot glue along wit fishing weights to balance model and add additional weight.

I bought the last two paints today, just gotta get the CA and I'm ready to start!
 
Actually flexserve, your questions are timely, and just what I wanted to know the answers to myself, good call :D

Thanks for posting the steps grey2231, most helpfull :thumbsup
 
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