Re: Iron man mark vii cardboard
Hey Rysjin7717, I'm still working on the Mark VII but not with cardboard anymore. I applied the Smooth On 65d but it wasn't giving me the result I wanted. In short adding the Smooth On 65d backed with Fiberglass and adding Body filler on top of it was too time consuming for me.
Earlier this month went back to building the Mark VII using Sintra/Celtec Expanded PVC which I used to make the Mark VI last year.
Sintra/Celtec Expanded PVC Sheet 3mm or 1/8"
Pros: Fully Ridged, Sandable, Sharp clean lines, Smooth, Bendable using a heat gun and if done correctly you reduce the amount of body filler needed to 5-10% and just like foam building you just have to make 1 side and flip the template over to make the other side.
Cons: 3mm of plastic is tough to cut even with a box cutter, Fragile if dropped. I'd advise applying fiberglass for support.
Pic 1: Where I stopped with the cardboard build
Pic 2: My Mark VI suit using Sintra/Celtec Expanded PVC
Pic 3: 4 9x12 foam sheets equals 1 sheet of Sintra/Celtec
Pic 4: The left sheet created the front and the right sheet created the back of the Mark VI. The Sintra/Celtec I ordered was for 8 pieces at 18"x24" for $22 + $20 shipping (expensive but it's still cheap all things considered) + tax = $43. That's $1.34 per 9"x12" shipped.
Not including the glue the front and back piece cost $10.75 to build and it's ready to be painted.
I'll go in depth about the materials, how to use it and where to get it in a week or so.