Time for Prop Runner to re-enter the fray...
This time I corrected all the proportion and scale discrepancies between the new photos and my previous 3D CAD model. Still, lens distortion and forced CAD perspective might account for some small errors in the model:
I added a sunken lip (slight counterbore) before I begin the chamfer (taper) - this accounts for what we earlier assumed was a "pushed in" ring. I also softend the chamfer's lower edge with a fillet radius, as best I could interpret from Chris' new photos:
Each of the 16 radial holes has now also received a small edge chamfer, as is evident in the photos Chris posted of the new pipe:
As is clearly observed in the screen-used emitter above, but less directly in the restored Derwent balance pipe beside it due to the thick coat of silver paint, you can still make out an outline of the thin-walled inner pipe along the inside diameter of the emitter/balance pipe. In the first balance pipe Chris brought to everybody's attention, we assumed that the outline was a result of the protruding inner lip, but since this version of the pipe doesn't have an inner lip, it's back to my previous theory. Have I lost anyone yet?

In my previous theory, I made an informed speculation that the balance pipe assembly is composed of three parts:
- the flanged outer pipe
- the Ring of Holes
- the innner pipe
as seen in the cutaway assembly below:
And one final comparison - notice the clearly defined edge chamfers on the 16 radial holes and the hairline-gap between the pipe flange and the Ring of Holes. That dark boundary line suggests either some sort of sealant material or a slight step between the flange and the ring in one direction or the other:
Chris, can you ask your source what's going on in that transition? I doubt he can separate the parts without damaging them, but perhaps one of the manuals in his possession will clarify this point. Also, could you please ask what happened to the 8 holes on the inside pipe that I copied over into my model from the cutaway diagram of the interconnector assembly? They don't appear on the Mk 8 balance pipes, despite their inclusion in the Mk 5 diagram. I suppose between the Mk 5 and Mk 8 they could have been omitted from the pipe design (or left out during a mod) - would be curious to know why if that's the case. I'd be more than happy to delete them if they no longer belong.
And I'd be grateful if our gracious benefactor could look at my design and tell you if there are any inaccuracies or interpretive errors, or at the very least correct my rough dimensions, labeled A through J:
(Notes: Drawing is obviously not to scale; all dimensions are in mm)
Oh, and if the Derwent engine he's helping restore needs any replacement parts machined from steel blanks or rods, I'd be happy to save the project some money by donating my time in generating 3D models and/or 2D CAD drawings as a return favor for all his generous and unprecedented help.
- Gabe