Been really awesome to read this; can't wait to see more progress! Keep up the good work!
Borderlands 2 psychic network...
You know what they say, great minds think alike... Part of my time went into my axe prop for a college exhibition so at least I was building something. I look forward to your progress, I'm still stumped on how I'm gonna do the display panel thingy at the front of the gun.
How do you mean? Method or madness?
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You can use a small drill size ( .125" ) and drill straight into the corners of the shape and x-acto the rest away. That will help reduce overcuts.
Remember there is also a reveal area within the cutaway. I suggest, in your situation and comfortably with polystyrene, that you do the cutout straight through the piece and backfill with styrene to create the reveal.
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Sounds familiar...
Really though, you can use a drill bit that size in your Dremel. Consider it. I know your timeframe is tight but you would probably get a better result in the end.
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My "nose windows" and magazine have a reveal as well. This is a literal plug and play. Lol.
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