So is anyone planning to get the prototype Boba Fett and repainting it? Can anyone walk me through a little of what I should do? I was thinking bondo the battle damage, and then just go at it with some spray paint?
I have one on pre-order now, just to compare to regular. From what I'm experiencing with the standard Boba, the molded-in damage is proving pleasantly shallow...
• Sand the surface with ~220-240 grit to give a nice surface for the paint to grab. Sand until all the shine is knocked off, but don't worry about not being able to get
everywhere.
• I use Rust-Oleum's automotive filler primer -- at least three coats -- to build things up enough to fill the shallower defects.
• Then I sand that back down and fill any remaining flaws with Bondo's spot putty (the rust-colored stuff).
• Sand again.
• One more coat of filler primer.
• Sand with 400 to make it nice and smooth.
• Then, for a white Supertrooper helmet, white primer, followed by Rust-Oleum's Professional Grade white. I'm not sure about all the colors, but white and black, at least, have ground up ABS dissolved in suspension. Paint three coats, five minutes apart, and then don't touch it for a week to let it cure. When done, you'll basically have coated the thing painted in ABS plastic. Here's a fiberglass Scout helmet painted with it:
It's a little fiddly, but for the turn signals, you can tape off the openings and paint them afterward. Or, like me, you can grind away the inside of the dome at that spot until the back wall of each inset is gone and back them off with some appropriately-painted scrap plastic.
Further, I personally plan to do all the initial priming disassembled to make sanding more convenient. Then after all the spot putty is sanded back off, reassemble the dome liner to the dome, then glue the lower main helmet pieces to the dome, then glue on the earcap substrates, and putty and sand
those seams. After painting, then go ahead and put the visor and lower interior pieces back in. Probably more involved than you wanted, but the result is cleaner and more durable. If you're not doing serious modding, like me, then it should only take a several days to a week for all the prep work. Biggest time-eater is having to wait for the various paint apps to cure enough to go on to the next step.