I only have the boots left for the puff paint progress! I save the best for last! :lol
I did have some success creating new lenses. Here is what I did:
I picked up some Sculpty from my local art store. I sandwiched two chunks of it between two sheets of wax paper and used a rolling pin to roll them out so they were even. I took them off and placed them on a baking sheet lined with aluminum foil. I then covered them with a loose layer of seran wrap and 'rolled' joelai009's lenses on each on. By rocking the lenses back and forth it gave me the outline of the lens without the curve.
Now I had my mold! To cast the frames I used a product called InstaMorph. They are basically plastic pellets that are melted in hot water, sculpted (in this case shoved into a mold), and when they cool the set back to hard plastic. I found this container on Amazon for about $20. I didn't use a 1/20th of it to make 4 lenses (with a handful of mistakes). You would be able to get away with the smaller container to make a few pairs of lenses (about $10-$12). The great thing about this stuff is that to curve the frames all I had to do was heat the molded lenses up with a hair dryer and curve them to my face! It also makes it very easy to shape out any imperfections.
One thing I learned the hard way was you really need a mold release agent to prevent the InstaMorph from sticking to the Skulpty mold. I didn't have any so I just brushed on some olive oil. It worked great! So I packed in the melted InstaMorph, and before it cooled I scored the edges with and x-acto knife. After it hardened (with the help of some ice packs to speed up the process) I preyed it out with a butter knife.
Here is the result. They just have to be trimmed, bent, and painted. I don't think it's too bad for my first time doing molding. I'll post some pictured when they are finished. (Hopefully by Saturday!!)