Here is my finished and hand made Luke ANH d-ring and clip. I posted how I made my d-ring a few posts up. The strap was way more difficult to make. It started off as a strip of stainless steel .457mm x 25.4mm (k&s #87161). I had to buy a special metal cutting disk for my dremel and after that rough cut to the approximate dimensions provided by Chaim. I then bent the stainless over a piece of wire the same dimension as the d-ring and used a chisel with some cloth on the end and tapped with a mallet to tightly form the stainless around the wire. After 45min of grinding, filing, and sanding to the correct shape I came up with what you see below. All in all I'm very happy and can't wait to finish this project up. By the way I have decided to use a hex screw instead of rivet. Thanks for the templates sym-cha, I feel like I have now a better d-ring and strap then I could ever buy from a retailer.
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