The Ultimate Ben Obi-Wan Kenobi Real Vintage Parts Lightsaber Group

I attached my op amps and washers pretty much the same way. I had to break down the ceramic insert on the back with a high speed steel burr and then used a carbide endmill to mill out the shell. I think because of what a nightmare it is to drill out an op amp, it's pretty likely the originals were actually TO-39 transistors. I used an M2x5 socket head screw with a nut on the inside of the clamp. This way the clamp can be slid onto the Roman's adapter I use without any modifications to any of the parts.
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Also, unrelated, I took some shots of the saber today as I was taking a photo of how the op amps were attached, so enjoy! It feels good to have it functionally together and finished, at least until I can get a real balance pipe. That being said I'm pretty happy with the weathering I did on my Russrep balance pipe so I'm content for now!
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And last but not least a moody shot of all of the components.
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Beautiful+1 build buddy, my vintage Obi is at the same stage, we sure need a new engine to complete a few builds :D
 
Beautiful, especially the grenade. Nice work!
Thanks Andrew! I really lucked out with that one, it's got the most beautiful patina I've ever seen on a hales!

Beautiful+1 build buddy, my vintage Obi is at the same stage, we sure need a new engine to complete a few builds :D
Thanks Ian! Yeah seriously! I've been looking and have a few people in the UK looking and able to pick up and house an engine for me if one is found, so now we just play the waiting/luck game! I really hope one is found soon, something goods gotta come from this year!
 
Gorgeous grenade! Also, the weathering of your balance pipe is fantastic!! Awesome photos! :love: (y)
Thanks Russell :) I'm really happy with how it turned out! I took some cues from photos members have posted in this thread for how the wear and patina builds up on the real ones, so I kind of did a combination of what I liked from different balance pipes and hoped it would look good! I did a set of weathered parts for someone here a while ago and was considering seeing if people would be interested in having replica parts weathered the same way, but just haven't gotten around to it yet!

Glad you like the photos by the way! I've been messing around with different settings on the camera and what better test subject than a nearly complete saber?
 
Thanks Russell :) I'm really happy with how it turned out! I took some cues from photos members have posted in this thread for how the wear and patina builds up on the real ones, so I kind of did a combination of what I liked from different balance pipes and hoped it would look good! I did a set of weathered parts for someone here a while ago and was considering seeing if people would be interested in having replica parts weathered the same way, but just haven't gotten around to it yet!

Glad you like the photos by the way! I've been messing around with different settings on the camera and what better test subject than a nearly complete saber?

I'm interested. Please PM me if you ever get around to offering this. I have a Russrep balance pipe too, and would love for it to look as gorgeous as yours.
 
Yeah, that turned out killer. I might possible take that deal too depending in price and whatnot.
 
How are people attaching their balance pipes to their adapters?

I have purchased two different adapters, but haven't decided which one I like best yet. I know I don't want to use a set screw and drill through the replica balance pipe because I don't want a screw head showing. Here are the options I've considered:
  1. Glue
  2. Solder
  3. Loctite
  4. Slightly crush the balance pipe hole into an oval (instead of a circle), and then 'brute force' the adapter into the balance pipe. [This technique worked very well to hold my replica ring on my replica windvane, but the two parts above are thick and not likely to bend easily.]
 
The adapter I have in my balance pipe is a really tight friction fit, so there is nothing attaching it. In fact, I had to use my dremel to remove some of the built up carbon (or whatever that black stuff was) from the inside of the BP, so the adapter would even fit inside. Your 4th option seems like the most unlikely to work. Crushing inconel is not as easy as it sounds.
 
The adapter I have in my balance pipe is a really tight friction fit, so there is nothing attaching it. In fact, I had to use my dremel to remove some of the built up carbon (or whatever that black stuff was) from the inside of the BP, so the adapter would even fit inside. Your 4th option seems like the most unlikely to work. Crushing inconel is not as easy as it sounds.

Thanks. To be clear, my balance pipe is a replica, so it is steel - not inconel. But I agree that option 4 sounds most unlikely to work - even with steel.

The two parts of my balance pipe also slip apart. What has this group done to solve that problem too?

Sorry for asking replica-related questions in a 'genuine parts' thread, but I figured this would be the most expert group of folks on this forum when it comes to this saber. ;)
 
Replica parts?

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I kid, I kid. Real BPs are one part, so obviously that's not a concern, but I would think a tiny drop or two of super glue or some other epoxy would work fine.
 
Wait really? I was always under the impression that the originals were two parts the same way Russ replicated them? I could see them being one part though for less waste during manufacture though
 
Wait really? I was always under the impression that the originals were two parts the same way Russ replicated them? I could see them being one part though for less waste during manufacture though

That’s news to me too. Man, do I feel stupid. I’ve been following this saber construction since before the balance pipe was even discovered (while someone was making an IG-88 head). I’ve seen dozens of photos of vintage balance pipes over the years. But it never occurred to me that the photos never showed two pieces like my Russrep replica.* Wow. Just wow. I’m not worthy. :rolleyes::confused:;):lol:


*Although, once in awhile, I did wonder to myself just how this two-piece part in my hands would hold together while installed in an engine.
 
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Ive been using chimney flashing as a shim for things lately, and Jon Bunker said there were shims in the motorized ANH sabers, yay for shims!
 
Trimmed a new exactra 20 bubble to fit my saber and filed and remelted the weld on this new booster, and re weathered it. The new booster had a sort of flat gray finish which I stripped and blackened again.

I cut some tape to protect the back of the bubble and chamfered the corners on a granite plate with a hand file. Once it was fit to the clamp I assembled everything again. Pretty happy with how the booster finish worked out, looks right again! I used the bearing to help align and hold the saber together
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Recently mailed this beautiful NOS female balance pipe to its new owner, and thought I should post the photos here so they’re archived.

Bittersweet to see it go, but it’s very cool to see someone else start down this crazy journey. Not a bad way to start by knocking out the hardest piece first...

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