The OT stunt lightsaber blades research thread

Found 'em. Thin one is 3/8" ; thick one is .45". Both 4' long. Black one is a fiber glass tent pole. This stuff gets made somewhere.

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Very bendy, if you've the strength. This is the 45.

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How they sound.

 
Way to go Mouse Vader! Sound and look just like some of the ones we have seen especially the color, reminds me of the blades we see in the archive video.What are the thick ones made for ? We need to find one near 16-18mm thick and partially hollow (Tom do they need to be hollow?)
 
Yes and given all the photos, material theories, sounds we hear, and given the fact that carbon fiber was super expensive back then and doesn't have that much flex fiberglass is the logical conclusion. I wonder since solid rods have more flex like we have seen in BTS footage that its possible that the holes could have been drilled and tapped into the rods/blades to adapt for the inner collar. Fiberglass is still pretty sturdy even when drilled / cut. But then my experience with hollow tubes has been limited

Bought as ram rods for Muzzle loading rifles. I'm thinking retailer buys them in as plain stock. Not tapered but gives us info as how fiberglass rod behaves.
 
Getting closer. this one's 7/16" x 36" long.

These guys do 5/8" diam solid.

more... just search fiberglass rod stock.
 
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Those sites I linked have 3/4 & 1" too & look like they'd make anything you want. I'd quit looking at ram rods & move to stock GRP rod. I remeber on one site it said their tubes were sanded to final spec but can't remember which it was. If I can find a cheap peice of solid I might give that a try (for tapered).

This site also do 18mm : RBJ Plastics – Glass fibre solid unidirectional GRP rods

Note, & this escaped me at first, their listed 5/8" diam is actually 16.2mm & not the usual 5/8 of 15.875mm. In scaling ANH blades I frequently get app. 16.1-16.2mm. My 16mm beech dowel is actually 16.2mm.

Some years ago I learned that nominal wood dimensions generally aren't their actual dimensions but can't remember why they do this. Looks like it may carry over to GRP rod.
 
This is great. It's interesting that some of these are solid round... Going to do some digging today
 
So we have proof that the blades were hollow correct? I experimented with a fiberglass fishing rod. Hollow and tapered it broke the first strike!
 
Really.. crud. Can you describe the strike a bit? I'm curious if you found it's max already or if they're fragile

Also, I noticed the obi and luke leftover stints were bladed with a dark tapered material early after anh. Almost sounds like wood in the garage rehearsal footage. Seems on set those kept their blades and the graflex/mpp stunts had something wobbly and tough installed.
 
If I recall correctly I used to see, on holiday in the '70's, cheap one peice seafishing rods made of solid & tapered GRP, usually for sale on piers & the seafront shops. We steared clear they were so cheap. I'll see if I can find any now.

For hollow we're going to need decent wall thickness. 4mm is the best I can find on the 16-18mm diams. What was it on your test rod?

Anyone have experience with 'sanding' GRP?
 
It was one of those 10 dollar collapsible telescopic fiberglass fly rods. The thickest tube prone in one strike the others 2 or 3 all were very light strokes against each other completely a waste of money but I'm reminded that it's in the name of research!! Hahaha!
As we can tell in this photos looking at the bottom of the tubes is that they were very thick walled and not very hollow even antennas seem to have a thinner wall thickness..I haven't seen anything this thick I'm my research yet..one possible theory in my mind is that they could be stock solid rods that were drilled out at the bottom to take the inner collar. Just one theory based off the fact that I have drilled in solid rods and they don't appear to loose much tensile strength

Really.. crud. Can you describe the strike a bit? I'm curious if you found it's max already or if they're fragile

Also, I noticed the obi and luke leftover stints were bladed with a dark tapered material early after anh. Almost sounds like wood in the garage rehearsal footage. Seems on set those kept their blades and the graflex/mpp stunts had something wobbly and tough installed.
 

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Got this from 360tuna.com a fishing forum this topic is about solid vs hollow rods

" fiberglass poles are stronger than graphite or carbon fiber. But you get much better sensitivity with a graphite blank.Graphite rods are also stiffer.Glass being more "rubbery" (for lack of a better term)Although I don't know a lot about the construction of blanks. The ultimate rod may very well be a combination of several materials including carbon fiber and glass"



This definitely sells me on the actual stunt blades in filming being fiberglass.
 
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You have to be prepared to shell out time & money for experiments which is why they so seldom happen. People who do have my respect even if it's just 10 bucks. Nice to see the research too as that also eats time.

Fiberglass is at the top of my probables list too as nothing else looks robust enough. Time permitting I'll get some to try but I've other irons in the fire at the moment.
 
In that photo we are looking at collar systems, some of them coated like the rest of the blade.

I personally think the dark one on the left was part of an ANH-ESB beater saber and the coated ones are Jedi era
 
How sure are you those are blades from ESB combat sabers?

The left one does have a resemblance to the one that takes flying lessons but looks longer below the collar. Compare with my GIF post# 175, pg 9.
 
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