After two months of work, my sled shield is finally done. Many thanks to Valor for his direct answers to my questions, and to others in this thread for asking the same things I needed to know and/or answering them.
inb4 questions:
Paint
- Duplicolor Red/Blue paints
- Sprayed vertically in 2 thin coats followed by one heavier coat
- Clearcoat - Nearly two full cans of Rustoleum Crystal Clear Enamel, both sides coated (probably 20 thin coats). Overkill? Probably.
Methods
- Citristrip used to remove the red paint, was pretty easy. Bondo spreader used to scrape it off.
- 24 hours between each paint stage and 24 hours between clearing and wet sanding
- final result wet sanded with 1500/2000 grit sandpaper
- finished with Meguiar's Ultimate Compound/Polish/Wax. Compound buffing done by hand, polishing done with a DA buffer.
- Leather straps made from scratch out of bridle leather, hand stitched and edged.
- I know the main adjuster buckles aren't accurate, but I'm working on getting some machined and these are fill-ins.
Any dust on the shield in the pictures is because I took it outside for the good lighting; it's not in the paint. Please let me know what you think or if you have ideas on how I can improve it. Thanks!





