OK guys, now that I finally have some free time, I'm starting work on this project. I'm going to model it in 3d, but from there I'm not sure the best way to go. I want to be able to send the model out, get parts back, but I need to be able to drill holes in the pieces for screws and LEDs before getting the parts cast to offer a VERY LIMITED run of replicas. I was thinking that a rapid prototype might be good, but I hear the parts you get back are soft, and I would definately mess that up. So my next idea is to get the individual parts cut from plexiglass, but I would need some really thick plexi for some parts, and I don't know if it is even made that thick. It has to be something I can drill, fit, etc before the final molding stage. If anyone could help, it would be greatly appreciated.
*edit* Just wanted to add that ther are no curved parts on the prop, all flat edges *edit*
*edit* Just wanted to add that ther are no curved parts on the prop, all flat edges *edit*