Hello,
I may consider making myself a Mal costume for next year's Dragon*con. So, perhaps I will be revisiting this thread (for example, chaps...I might come begging).
Anyway, I have a completely different take on the boots and I'm curious about the opinion of the group.
Here's a picture of the boots...
http://www.shutupanddance.com/Images/mals_boots.jpg
I see another option to a leather underlying shoe, which is basically any LL Bean duck boot. An example pulled at random:
http://www.blogcdn.com/www.stylelist.com/media/2011/04/l-l-bean-duck-boots-706ssl040611.jpg
I suggest that one could take such a shoe and glue gun on a piece of dark rubber as a fake outer sole (which could also by the way be made thicker for those that aren't 6 foot 2). I'm not up on my LL Bean shoes, but there might be a brown one that could be matched, or you could paint it brown. Perhaps there is another duck boot out there that would match the ridge pattern even closer?
Curious as to your thoughts.
I think you might have a hard time keeping that shoe from falling apart... the soles need to be the most durable part seeing as you will be walking all over the place in them. It is good to see people coming up with different ideas though. Keep thinking out of the box. :thumbsup