My empire strikes back Darth Vader helmet

Twofoot

Active Member
Here is my esb vader helmet.
It's a don post recast which I bought off fleabay.
When it arrived I was less than pleased with the paintwork as it seemed to of melted during it's journey to me.
So I embarked on a mission to repaint it/ lower the dome mount (to a much more accurate position) and put some metal tusks on it.
Here is the process from start to finish.

Pictures from the auction.

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What actually turned up.

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The paint was so soft I could actually scrape it off without any chemicals.
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Paint removed.

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New dome mount position marked off.
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Facemask primed and ready for paint.
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The finished result after painting. I am very pleased with results.
Shame I forgot to take pictures of the masking process (it was a ******* of a job).

I gave it 3 coats of primer then wet sanded it back with a 1500 grit paper.

I then gave It 3-5 coats of gloss black and cut that back by wet sanding with 1500 grit.

I then masked the areas I wanted to keep black (this took ages to get a good job). And gave it 3 very light coats of gunmetal grey.

After masking was removed and the paint had fully cured (about a week) I gave the entire mask 5 coats of clearcoat.

Once fully cured (again about a week) I cut the clearcoat back with a 1500 grit wet sand, then a 2000 grit the a 2500 grit wet sand.
After this I used a cutting compound to get a nice shine to it then I gave it 3 coats of wax. Buffed and job done!!

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That is a thing of beauty! You really did a stellar job. I love seeing progress threads like this.

What did the Ebay seller say about the helmet once you got it? Did he have any excuse?
 
Appreciate it when people say I did a good job. It makes the time I put into things seem worthwhile.
The seller just said it wasn't like it when he sent it but to his credit he gave me a partial refund as soon as I contacted him.
 
That turned out really awesome. Damn... I felt your pain through the screen when you first showed off how the face mask looked. You restored that up beautifully. Definitely something worth being proud of. :cheers
 
Great result!
But what the heck made the original paint wrinkle that way?! Not enough dry-time?
Surely a GOOD reason to cancel the transaction.
 
Wow ,lovely restoration it looked like it was covered in paint stripper to peel like that !! Awesome finish for the end result ,what type paints did you use ?
 
Wow ,lovely restoration it looked like it was covered in paint stripper to peel like that !! Awesome finish for the end result ,what type paints did you use ?

For the mask I used duplicolor gloss black, duplicolour 2 part gunmetal grey and a universal acrylic clear coat.

I didn't need to repaint the dome as the paint was good on it. What I did do to the dome was wetsand it with a 2500 grit paper, then cut it with a cutting compound and buffed it back like new with 2 coats of autoshop wax.
 
Very nice!

I wonder what caused the paint to do that...

I've seen similar wrinkling once before when I naively used a primer and paint that didn't jive with one another... wonder if that was it. Awesome recovery on it though! I love the shine. :thumbsup
 
I've seen similar wrinkling once before when I naively used a primer and paint that didn't jive with one another... wonder if that was it. Awesome recovery on it though! I love the shine. :thumbsup

I had the same thing happen on a model. I put acrylic paint over top of an enamel base. Orange peel galor.
 
Nice work , I had a simlar experiance , with a vader recently , you have inspyerd me to get the tools on to it ,

You realy turned that one around, it looks really good!
 
Awesome job on that. Im at the painting stage now working on my rubies helmet. I hope it turns out half as good as that!
 
Awesome job on that. Im at the painting stage now working on my rubies helmet. I hope it turns out half as good as that!

The hardest part was masking off the black area. if you get that right you won't go far wrong. Just remember to wetsand between each colour change and you will get a good finish.

I am thinking about getting a rubies helmet and dong ANH conversion but if I am going to do it right then it's a LOT of hard work!!
 
The hardest part was masking off the black area. if you get that right you won't go far wrong. Just remember to wetsand between each colour change and you will get a good finish.

I am thinking about getting a rubies helmet and dong ANH conversion but if I am going to do it right then it's a LOT of hard work!!

I've never wet sanded anything before. Is there anything special I need to do besides using a high grit paper and keeping the paper and helmet wet?
 
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