Exactly what I was looking for ! Made a thread yesterday looking for someone who did this to the home depot vader. Do you mind sharing how you fixed the helmet ?
I’ll see if I can explain clearly in just text, as I didn’t take any pictures of the assembly (I woke up eager to get it done, ha),
Luckily, the head of the animatronic doesn’t have any moving parts itself. So all that is needed is to remove the four screws that attached the head to the metal bracket.
I then took and old plastic paper towel holder I had lying around, and affixed that to the metal bracket.
Then stuck a styrofoam head on the stick of the paper towel holder (both of which I had to cut a bit shorter), and hot glued it into place.
The original head had a neck “skirt” that I then glued around the base of the paper towel holder. Reattached the whole assembly to the body. I didn’t want to plastic Jazwares helmet to have direct contact with the styrofoam head, as I was worried they would bond or melt to each other over time. So I stretched a black beanie over the whole head before placing the helmet on.
Now I have it working just like the original, but with nothing destructive done to the helmet or animatronic. If I so wished, I could take it all apart and go back to how I started.
Hope that makes sense. If not, I can take it apart and get some pics tomorrow.