and we're back
MDF is lovely to work with, but its a pain in the ass to get smooth, especially when there are curves and bevels, but persistance pays off.
I had a few major issues with another mold, I rushed in without thinking, so this one was meticulously planned out. I decided on a 2 part mold, brush-on silicone and a hard outer.
I split the piece down the centre with a foamcore platform, using strips of foamcore to elevate the piece evenly and keep it secure, then another piece placed on top with the outline, 5% bigger cut out.
The gap between the piece and the platform would be bridged with clay. I lined the outline with clay prior to positioning the piece so Icould push fit the master.
Before I fitted it i filled the barrels with silicone, this way I could attach the barrels to one half of the mold.
Push fitted then the arduous task of smoothing out the clay. I keep saying clay, but i actually used plasticine. clay is quicker to type
I used hot glue to create 2 rounds of registration keys, and ring more clay to create a dam for the silicone, also added in the pour spout, a funnel sliced in half works rather well.
Silicone, silicone and more silicone, the silicone reg keys.
I ground up some old redundant molds using a meat grinder and added them into the later silicone mixes, this acts as filler, reduced the amount of silicone you need, saving you $$$
Removed the clay dam then applied a good thick layer of plasti paste
Once the other had cured I flip her over, removed the foamcore platform and all the clay. looking good so far.
Placed another clay dam, to match that on the first side, then it was all the same again.
De-Molded, looks fricken awesome.