Re: WIP Ironman Costume for 5yr old - handplates done
Here's a big round of applause from a noobie from Sweden! I stumbled across this build while surfing the net for pep files, and was stuck. Completely stuck and in awe. This is without a doubt the coolest build on the entire site. Every other detail-obsessed project just fades in comparison. Not only have you supplied this forum with some great tips and tricks along the way, but you have also gotten us all rooting for a kid named Mikey and his upcoming Halloween party! You, Sir, have my deepest respect. ;-)
Welcome to the family, Scandvoice! And thanks for the incredibly kind words. :$
Here's a brief update as well...
Last week Jordan talked me into working up at least one foam shoulder bell
(originally I was thinking these would be hardened -- fiberglass/bondo).
Since I'm not very proficient in Pepakura Designer (see
STEALTH's Tutorial for a MUCH easier way to do this), I usually make my foam templates manually...
That means I build the stupid paper pep piece and then mark it up and cut it into 'foam-friendly' pieces. I then use these as my templates (for right and left side).
Here's the dissected Left Shoulder Bell... now my foam shoulder bell template.
(the larger shoulder bell in the picture is from my first full-arm pep I created to get scale -- which was WAY off!)
From here I cut out my foam pieces and glued them together to get this...
Now, it's not perfect... and it WILL be a bit more 'blocky' than a bondo-smoothed fiberglassed piece, but the upside here is comfort via flexibility.
I not entirely sold on this... I think I'll plasti-dip and paint this up to see what it looks like before building up the Right one.
***
If it seems like my costuming work has slowed, I have a very good excuse! Last week included three nights of 4-5 hours on the phone with my brother walking through troubleshooting and calibration of our 3D printer (
Prusa Mendel from MakerGear). We're not done yet, but we're getting closer!
Here is a look a couple test prints we did yesterday... You print these to make sure things are calibrated correctly. These small squares shapes are made of printed walls no wider than 1mm. The smoother we get them, the more precise our 3D printer gets!
It might not seem like much, but once we get this thing dialed in I'll be a printing-fool!!! Anything that we have 3D object files for can be printed -- provided it's no larger than 6" x 6" x 4". But that opens up all kinds of cool stuff (costuming-related and otherwise) that can be created from 3D models.
I'm almost drooling just thinking about the possibilities!

:thumbsup