Hero Phaser Scratchbuild

Molds are cured. Pressure makes the top of the rubber very smooth and glassy. The light spots are reflections of the shop lights.
8575174535_6dca18215e_b.jpg


I taped the buck to the bottom of the box. Some rubber seeped underneath, but it's not a problem.
8575173205_7c09745f40_b.jpg


Molds with bucks removed.
8575169647_38a467dbf7_b.jpg


Here's a look at the problem I'm having with the wood buck. The styrene sheet skin was sanded down and blended into the edge, but the wood has shrunk making the styrene extend beyond the edge. Every time I sand it down it happens again.
8576263030_0728c3dc92_b.jpg


8575166611_6bccf252b6_b.jpg


I have casting epoxy curing in the molds now. When it's set I will clean up the mismatches on the edges, and make new molds.
 
Thanks guys!

Sorry for the delay, but I've been down with a bad toothache. I'll have more this week.
 
Ouch! Feel better SOON!

Feelin' better, thanks!

I decided to put off corrections to the P2, so I can finish the build for Western. Once it's done I'll decide how to proceed with the P2.

I cast up the shells for Western, I'll just have to fix the P2 castings. The P2 was a tough one to cast, I had to use a brush to get the full mold gel coated with resin. I allowed the resin to build up kinda thick at the front where I'll need to do some sanding and filling.
P1030598_zps4a3e6c81.jpg:original


And fiberglass was also tough, because of the many corners and narrow areas. I cut the mat into square and rectangular patches to get it to conform.
P1030597_zps9f40b787.jpg:original
 
Molds are cured...
I think I need to wear my glasses when I'm perusing the RPF in the morning. I was re-reading the previous posts on this page to refresh my memory, and I read this as "Molds are cruel." Or maybe I was just picking up on what you really wanted to say. :lol
 
Shells pulled from the mold, looking good.
P1030599_zps698ba330.jpg


The only problem being the open seems I mentioned before. Here you can see the worst of them. Also see hoe the lower side bulges out, that's from the styrene sheet lifting up on the master. I'll have to sand this down, which is tough with the side ribs in the way.
P1030605_zpsbde7eecb.jpg


The two halves fit together just fine.
P1030606_zps6f91ace2.jpg


P1030608_zps639b6106.jpg


P1030609_zpsbc5eb3c5.jpg
 
No human can do stuff like this.
Come to think of it, we've never seen your ears...

Do you call 40 Eridani A home-?
 
Shells pulled from the mold, looking good.
http://i145.photobucket.com/albums/... Phaser Scratchbuild/P1030599_zps698ba330.jpg

The only problem being the open seems I mentioned before. Here you can see the worst of them. Also see hoe the lower side bulges out, that's from the styrene sheet lifting up on the master. I'll have to sand this down, which is tough with the side ribs in the way.
http://i145.photobucket.com/albums/... Phaser Scratchbuild/P1030605_zpsbde7eecb.jpg

The two halves fit together just fine.
http://i145.photobucket.com/albums/... Phaser Scratchbuild/P1030606_zps6f91ace2.jpg

http://i145.photobucket.com/albums/... Phaser Scratchbuild/P1030608_zps639b6106.jpg

http://i145.photobucket.com/albums/... Phaser Scratchbuild/P1030609_zpsbc5eb3c5.jpg

Seriously though, Rob, your work on this has been so freaking impressive... 'awesome' is just too simplistic a word.
 
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Just read through this whole thread. Wow! Truly a textbook in prop-building. Thanks, so much, for your careful documentation. Count me in on the kits!



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