Teaser pics of the booster-flash hider I'll be receiving on loan in a couple of weeks (the other smaller part is explained below):
Here are some collected excerpts from my source about these:
I understand it is one of the rarer parts to find for the already rare MG81 parts. I have been fortunate enough to find two partial parts guns over the last year. Unfortunately none had the flash hider only the regular booster. There are 150-200 mg81 and mg81z (which is the duel version) in the hands of legal shooters or collectors. The booster without the flash hider is what most collectors have. There cannot be more than a few dozen original flash hider boosters with these guns. I have only seen the version with the outer lugs, with and without flash hider. That is except for the two pieces with flash hider that you posted.
There is a booster cone that has to fit inside for a real one to function. As an aside to real reason for wanting to copy mine there may be a small market with machine gunners for this piece.
As for the type of steel I will go through my German books and see if I can find exact hardness of steel used in these. You also posted asking about how hot the gun gets. It gets very hot. My gun has been timed at 1830 rounds per minute. I usually do not fire more then a 50 round belt at a time. Giving the gun barrel time to cool down between firing. The gun was made to operate with a wind of 200-300mph flowing over them with an air temp often below zero.
Here's a shot of my source's working MG81 with the above booster-suppressor, mounted on an anti-aircraft tripod:
After I receive the part I'll take scaled close-up shots and post them, and hopefully by then would have an idea how much it would cost to replicate. Since these are so rare, I would like to see about having them machined in steel with the correct internal geometry and threading so that real MG81 owners could used them for shooting with the pictured internal booster cone. This would help protect and preserve their original boosters/hiders and the purist collectors among us would probably want one made of steel as well, especially if they're mounting it to a real Mauser.
Regarding finish, the part I will be receiving is painted, but the extreme temperatures of shooting have allowed the paint to sink into the steel and leave it somewhat blued. According to my source, original boosters and flash hiders were either blued or parkerized, given that they were manufactured by several subcontractors, as were other components of the machine gun. He also states that only German companies made the MG81. It was not licensed to or copied by other countries. Looking at the screen-used blaster suppressor, it appears to most likely be parkerized, however I recognize that some would prefer bluing. Parkerizing (sometimes called phosphating) is a method of protecting steel surfaces from corrosion and thus increasing their durability. It is commonly used on weapons as an alternative to bluing, and is considered more effective than bluing. It is ineffective on nonferrous surfaces such as aluminum, and on stainless steel. The word "parkerizing" is a trade name for phosphate deposition coating, usually black in color, that provides good protection against corrosion and abrasion.
If replicas are made of steel rather than aluminum, I would probably not have them finished, but allow the collector to decide which finish he prefers. Steel replicas would be more expensive than aluminum, but the more orders placed, the less significant the difference will be.
Please don't PM or e-mail me about this part or any future replicas yet. David or I will make announcements when the time is right, but feel free to post any questions or comments here in the meantime.