ecl's Kermit the Frog Puppet Replica (later builds, using my newest patterns)

Spongey that is very strange. Where are you getting your rubber from? I understand contact cement is butane based. Maybe that is breaking down your rubber. It has not made an effect to the red rubber gasket I used on my build.

I remember noticing that the brand Lowes carries for their red rubber gaskets changed to a cheaper rubber that is more flexible. maybe that's the issue. Hard to tell, I am no material scientist.

Have you tested the contact cement alone without ultrasuede to see if maybe its the shrinking of the suede that causes the curling? I would love to hear what you find out.
 
Spongey that is very strange. Where are you getting your rubber from? I understand contact cement is butane based. Maybe that is breaking down your rubber. It has not made an effect to the red rubber gasket I used on my build.

I remember noticing that the brand Lowes carries for their red rubber gaskets changed to a cheaper rubber that is more flexible. maybe that's the issue. Hard to tell, I am no material scientist.

Have you tested the contact cement alone without ultrasuede to see if maybe its the shrinking of the suede that causes the curling? I would love to hear what you find out.
Hi!

Just finished my Kermit build. Funnily enough the rubber gasket flattened out and returned to normal after a day of drying... so weird. All is well now.
 
Hi everyone!

I just finished making my own Kermit using ECL's thread as a guide, and had wonderful results. I thought I'd share some of the patterns I made for the build, that match ECL's measurements! Kermit Patterns

The body pattern is of my own design that is the closest to ECL's measurements as I could get, and the rest are either existing patterns that were scale corrected to the proper measurements, or heavily modified to follow some of ECL's modern techniques (the thumb being a part of the arm for instance). The head pattern I've included was a result of me testing and modifying my own printed pattern. It is for the scale of a 3.5 inch wide mouth plate, and some of the curves have been trimmed to make Kermit more Kermity.

Hope these patterns help new builders! Oh and another tip! I know ECL says to use a Henson stitch, but I got much more secure, permanent results with a Whip stitch. Stitch the entire head pattern with the whip stitch, fuzzy sides facing toward each other, then flip it inside out, like what Puppet Nerd on YouTube does. Pluck the seams to make them disappear. You'll thank me later. It makes for a much more secure stitch that much less prone to wear or rip later down the line, especially if you're using this as an actual puppet like I am. For the rest of the build, try to hide the whip stitch as much as you can. It is a rather visible stitch, so for the body for example, probably best to stick to the henson stitch, but for parts that will have a lot of tension (the arms, legs, feet, etc), I highly recommend using the whip stitch. And don't forget to knot the end of the thread after every stitching session! I learned this the hard way...

Hope I helped!

PS. Although ECL recommends 35mm eyes, that size for dome eyes, or even ping pong balls for that matter, is INCREDIBLY hard to come by. I had to resort to using 40mm domes from Puppet Pelts because that's all they had, and it worked completely fine for me. Just adding this to save you the stress!
 
My finished Kermit build! Heavy thanks to ECL for the amazingly thorough measurements and instructions, and also shout out to KOMakesThings. His bible made this project SO much more tolerable to track the progress of and work on.
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How did you glue the red ultra suede to the rubber gasket for the mouth plates? I’m currently trying contact cement like it says on your materials image but it’s kind of making the rubber deform and curl up a bit… should I use superglue instead?
Great work! Looking really good!! which fleece did you use for this built?
 
Hi ho! Finally I finished my replica, I change some patterns and made them based on photos that I've seem. Thanks ELC to inspire me, I'm 13 year old guy and you were my inspiration. At my childhood I've watched Sesame Street a lot, and now I realize this dream. Thank you a lot ELC!!
So here it is!

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How long is the head from the neck to the top of the head? I'm making another Kermit, and I feel like my first one had too long of a neck.
 
Hi ecl, How can I get one of your fantastic patterns...please. My grandson is a huge kermit fan and does a great impression. He asked me tonight if I could make him one. I think I better give it a try! Thank you. Joanie
 
So much help from Ecl, I am almost satisfied with my build but as you all know, the next one is going to be better because practice makes perfec!

Thanks to you all ❤️
 

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I did a few updates to my Kermit and Robin (built using ECL's notes) and thought they were worth resharing here:

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I ended up replacing the stuffing in Kermit/Robin's limbs for foam dowel I got from the craft store. I just cut it in two sections for each limb, with a ball of stuffing to pad out the knee/elbow joint. Highly recommend this, I think it gives the illusion of a skeletal structure and makes Kermit look more 'real'.

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This is also a kinda goofy upgrade, but I ended up making myself a foam hand to use as an insert for Kermit's head. I got fixated on the idea that maybe my Kermit would look more accurate if he had an actual man-sized hand shape inside of him, so I traced the shape of a man's hand I found on google, cut slits into, inserted loops of wire into the slits to make it poseable, layered on some additional foam for shaping, and sealed the slits with contact glue. Eventually I'll make a stretchy glove to go over the hand, but for now it's just the bare foam hand shoved up Kermit.

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I also ended up doing some smaller refinements, like shaving down my Kermit's lower lip a bit more. I was finding the fleece wanted to bunch up around the lower mouth plate, giving Kermit a big jaw... so to compensate I cut a bit off the lower mouth plate (Possibly too much in hindsight), and then re-glued the fleece onto the mouth plate, making sure to glue the fleece onto the edge of the mouth plate as well (Which I felt helped control the jaw shape and helped define the cheeks a bit better). I kinda wish I had reglued the entire mouth, my Kermit has a pronounced upward curve to his upper lip that I'd like to get rid of. I might try dabbling with my Kermit pattern in the future to try and get rid of that, but otherwise I'm really happy with how my Kermit and Robin are looking.

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(FYI, the chair was an old Seasame Street toddler chair I found on eBay and sewed a new seat/backing for, and the megaphone I stole from an American Girl doll).
 
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Paging the good builders and makers.

I’m embarking on a build soon and I’m definitely scaling down a bit for my hand size.

Where do you folk get your 35mm eyes these days?(preferable with the screw dowel).

Thank you.
 
Thanks so much for all your information. It helped a great deal. Here’s the one I made for my grandson. He loved it!
Hello.
Your Kermit the frog turned out very beautiful. Can you please tell me where I can get the pattern? The link to the pattern that Eсl previously posted on the forum is no longer active. I have been looking for a good and correct Kermit pattern for so long.
Thank you
 
Hello.
Your Kermit the frog turned out very beautiful. Can you please tell me where I can get the pattern? The link to the pattern that Eсl previously posted on the forum is no longer active. I have been looking for a good and correct Kermit pattern for so long.
Thank you

Here's a link to the original post from ECL where he shared his early pattern pieces, I just double checked and the patterns he provided (Uploaded to imgur) are still working there at least!

https://www.therpf.com/forums/threads/hand-stitched-kermit-the-frog-puppet-replica-early-builds-old-patterns.280973/post-4313911

It might also be worth mentioning the build bible I posted a while back, I went through and compiled a lot of ECL's most useful posts on his Kermit build into one document. ECL has provided so much good info across both threads on how to customize his early pattern pieces, and I found it was really handy to have everything in one single document (With links to the original posts for reference if needed!).

ECL's Kermit Build Bible (RPF Comment Compilation) V1 - Google Doc
 
Paging the good builders and makers.

I’m embarking on a build soon and I’m definitely scaling down a bit for my hand size.

Where do you folk get your 35mm eyes these days?(preferable with the screw dowel).

Thank you.

Seems like it's been ages since Puppet Pelts stocked their 35mm eyes, maybe once the new owners are up and running they'll get them back in stock?

When I made my Robin build I used some of those fillable christmas ornaments and some screws to make half dome eyes, maybe you can find a pair in the right size for Kermit?

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Here's a link to the original post from ECL where he shared his early pattern pieces, I just double checked and the patterns he provided (Uploaded to imgur) are still working there at least!

https://www.therpf.com/forums/threads/hand-stitched-kermit-the-frog-puppet-replica-early-builds-old-patterns.280973/post-4313911

It might also be worth mentioning the build bible I posted a while back, I went through and compiled a lot of ECL's most useful posts on his Kermit build into one document. ECL has provided so much good info across both threads on how to customize his early pattern pieces, and I found it was really handy to have everything in one single document (With links to the original posts for reference if needed!).

ECL's Kermit Build Bible (RPF Comment Compilation) V1 - Google Doc

Thank you. You've done so much for me. I hope I make it through and have my Kermit.
 
I'm working on a Kermit too and am playing with scale. The old patterns ECL posted in the other thread said the mouth plate should be about 4" wide. But that was scaled to eyes made out of 40mm ping-pong balls. ECL's more recent builds have been scaled to 3.5mm eyes, so by that math the mouthplate should be ~3.5" wide.

Problem with that is that it makes the head really small. I've seen two different original Kermits in museums, and they are smaller than you'd think. But Jim Henson's hands were notoriously large, and I can't fathom how he'd fit them in a head that small.
(Reply RE 'Jim Henson's Hands' as it relates to Kermit's head size of real puppets observed in display.)
UPDATED: added one more image from Jim Henson's actual notes on Kermit, in the center for Puppetry Arts.


Hi all!
Well, I know this is an old thread, but I've been in the process of making Kermit, hence, why I'm here.
The Henson hand size thing as it relates to Kermits head size intrigued me, so I did an analysis.
BTW, I'm not claiming that nobody knows this, but for those who might not have considered it...

Yes, Kermit's head in real life seems surprisingly small considering Henson was notoriously big-handed.
I think the disconnect comes because we don't actually visualize what his hand looked like INSIDE, since when Kermit is around Henson's hands are not.

SO I made these observations and I hope the visuals help explain it. Basically and in a nutshell, when we think of how to puppet Kermit, we may not have our hand inside the head as Henson did. You see, we tend to think that the head "bends" we position our knuckles in are the same as the "bends" that were on Kermit's when puppeted by Henson. That's an innocent oversight. When we look at knuckles, we basically use our knuckles further inward, towards the tip of the mouth, when in fact Henson used his hands 1 knuckle group back, DUE TO his big hands.
Voila! Ah-ha!

See the images. You can tell that the back of his hand is further back, and that the tips of his fingers are positioned further back, where we position our hands and fingertips further in. So essentially, Henson's 2nd knuckles (from the tip of his phalanges) are actually at the bend positioned almost directly under Kermit's eyes.
If anything, the eyes are closer and almost right on top of Henson's 2nd knuckles - whereas, most of us, as soon as we put our hands inside Kermit's head we tend to go for our 3rd (and main largest) knuckles (for the eyes) where they connect to the metacarpals of the palm.
*(This also makes way more sense (how Henson did it) because it puts less strain on the arms and hand tendons sustained in a raised upward position while opening and closing the fingertips.)
Technically, his style of hand position is making it easier to puppeteer, since the flexors and extensors of the hands and arm would be injured within hours or days of the arm positioned upward and the hand bent at the big knuckles almost at a perfect 90-degree angle (and beyond if making the puppet look down.) Consider the wrong hand position and having to bend even further than 90 degrees of angle, plus flip the thumb downward to get the mouth to open downward, and also so that Kermit's gaze is not overly upward.
It's just not possible to hold that position long without cramping or injury, especially not for years of performing it like that.)

In conclusion, when we see a legit puppet used by Henson in person, such as Kermit, it is a little difficult to understand how 'big hands' like Henson's could fit inside the head. Still, we just have to change our perspective on how HE puppeteered Kermit, which is something we never see since the hands are concealed during those moments, and all we could observe is the outside of the head.

I believe that's why the Kermit puppets IRL may look smaller than we would think, and that's because the head seems to wrap around Henson's hand one way when we imagine it another way. This is what makes his performance so different and unique, and also difficult to mimic, since we may be starting with the wrong hand positioning out of the gate! =)

Hope that makes sense. Just move knuckles back one bend! Voila!

ECl, KO, and all the people here contributing, you are rock stars! We are lucky to have you, and all the contributors. This is such a wonderful community, and I'm a new member and happy I joined.

Thanks to you all!

IMAGE 1 - Henson's hand (in natural and puppeting pose) and knuckles study during interview he is talking about and showing how he puppets Kermit. *Lines added to highlight his knuckles and bends.

IMAGE 2 - Kermit's head comparison with lines showing head bends in relation to the lines of Henson's lines.

IMAGE 3 - Kermit again in one of Henson's performances of RC. Lines highlighting again the major bends from a slightly different angle.

IMAGE 4 - An outline of the previous Kermit image, overlapped in the same position and scaled onto Jim Henson's hand, to illustrate where the bends and knuckles are in both covered and visible states.
ADDED ON NOV. 11, 2023
IMAGE 5 - a drawing from Jim on Kermit puppet. This image shows a part of the drawing that shows the hands, in Henson's own words!
 
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Re: ecl's Kermit the Frog Puppet Replica, version 4,5, and 6, and photo puppet versio

Thanks for the reply. The stitch doesn't seem too difficult but lining up the fabric can be a pain. I think maybe pinning the fabric from now on will help.
I've been practicing with the standard fleece and plan to make my first one out of that stuff. I'm hoping if I get good enough to then make my second kermit out of antron fleece. There seems a big difference in quality between the two types of fleece.

LATE REPLY BUT ADDING A TIP (from newb for newbs hehehe)
Regarding pinning and fabric alignment shifting as you sew.
:)
Something I found works well for me is pinning, and also tape.

Using pins too, I made rings of tape, like when you take a piece and make a circle by attaching the 2 ends together with the sticky part out, then flattened them, and put them on the insides before sewing. This way, it stuck the two pieces of fabric together, so that even as I start removing pins as I sew along the edges the fabric can't slip. I used masking or painter's tape, as ECL recommended at one point for the mouthplate/lip sewing.
I suppose you can use double-sided tape also, but I find that would be harder to pick out and remove when you are done.
You just have to be careful not to use strong tape, like Duct or Gorilla.

Be sure that it's far enough away from the edges that you can still use the pins closer to the edge, but without getting in the way of your stitching.

Getting them flat enough so they don't make bulges when I bring the 2 fabric pieces together, was the most difficult part. Maybe practice on 2 scrap pieces of fabric, aligning them.

Hope some of this helps since it started helping me, and I just wanted to share since so many people here, starting with OP, have been so generous and helpful in trying to make this as intuitive as possible.
 
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