BIG UPDATE!! - HANDLES!!
Yes, I finally freed up some time to start on the Nightmare in Silver Cyberman, here is the first part, the head! Or "handles" as many have started calling him. I figure I will keep posting in this thread, but I will update some to the front page and alter the title at times. Enjoy!
Like last time, gonna start with the head and work my way down. No pepakura here folks, just hard core talent!
Handles 1 by
Mal Keller, on Flickr
I use xacto knives for the mouth and eyes, and I also bevel in to make it look thinner.
Handles 2 by
Mal Keller, on Flickr
Looks like he's having a cigarettehuh?
Handles 3 by
Mal Keller, on Flickr
All the parts laid out
Handles 4 by
Mal Keller, on Flickr
The ears first, the base gets a layer.
Handles 5 by
Mal Keller, on Flickr
Then that gets another layer and the ears are done
Handles 6 by
Mal Keller, on Flickr
Next they get glued to the sides of the head flat, it helps to keep them flat when we start curving the foam
Handles 7 by
Mal Keller, on Flickr
Both ears ready
Handles 8 by
Mal Keller, on Flickr
The face glued to the forehead
Handles 9 by
Mal Keller, on Flickr
The back of the head glued together
Handles 11 by
Mal Keller, on Flickr
Now we're taking shape!
Handles 12 by
Mal Keller, on Flickr
I dremel the texture off of the inside areas so that the glue will stick better between layers.
Handles 13 by
Mal Keller, on Flickr
Now the cheeks are in
Handles 14 by
Mal Keller, on Flickr
I noticed the head was looking flat on top and realized a bridge piece needed to be put in
Handles 15 by
Mal Keller, on Flickr
The bridge
Handles 16 by
Mal Keller, on Flickr
Now the head looks rounded, don't you think?
Handles 17 by
Mal Keller, on Flickr
The back of the head plating patterns
Handles 18 by
Mal Keller, on Flickr
The first plate glued down
Handles 19 by
Mal Keller, on Flickr
The next 2 in place
Handles 20 by
Mal Keller, on Flickr
The final plate in a piece that comes over the head.
Handles 21 by
Mal Keller, on Flickr
The "mohawk" as I call it, needed the front detail laid in before gluing to the top of the head
Handles 22 by
Mal Keller, on Flickr
The side walls
Handles 23 by
Mal Keller, on Flickr
And then a strip to seal it up
Handles 24 by
Mal Keller, on Flickr
The pipes were a difficult combination, thank god I have access to a lathe and mill. First I cut lengths of pvc tube, then i poured urethane resin into them and because of shrinkage I was able to tap them out. Then I milled holes in the tubes, and lathed notches into the resin.
Handles 27 by
Mal Keller, on Flickr
When they are slipped back into the tunes, it looks just like handles, handles!
Handles 28 by
Mal Keller, on Flickr
Mohawk in place
Handles 29 by
Mal Keller, on Flickr
Now I added a neck to really help bring the form together and help the curved aspect on the bottom chin
Handles 30 by
Mal Keller, on Flickr
Painted and done! Sorry, skipped a step or two, but I had a deadline and was in a hurry.
Handles 31 by
Mal Keller, on Flickr
This is the mold for the pipes, I will make a new "gang" mold later with 2 side pipes and one top pipe.
Handles 32 by
Mal Keller, on Flickr
Close up of the pipes. I made a vacuform for the corner bend, but that needed to be redone, it's not strong at all.
Handles 33 by
Mal Keller, on Flickr
The urethane resin with notches
Handles 34 by
Mal Keller, on Flickr
Then sleeved into the pipe.
Handles 35 by
Mal Keller, on Flickr
Keep watching and keep building! (or should I say UPDATING!)
