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The problem with the listed measurements from the Disney store or the auction is that they don't state whether they were measured across the back or along the arc on the front of the shield. I was messing around with this in CAD today and here is what I am seeing. I tried to line up the star as best that I could. There is apparently some distortion in this image of the original TFA prop. If anyone has a better picture let me know.
View attachment 1034045
For reference of arc length (front of the shield) vs chord length (back of the shield). This could be causing a discrepancy in size depending on where the measurement was taken.
View attachment 1034048
Time to contact a factory in China?UPDATE:
So far, I have not had any luck finding someone to take this project on.
The past three companies have stated that it's too complex and they do not want to take this on, even if it's just a blank shield.
I'll try contacting some more, but it's not looking good so far...
Time to contact a factory in China?
I've found a couple of CNC machinists that believes they can do the engraving of the star. But one said his Y axis is limited to 24" though, so that may be the width the shield has to be. I know some were hoping for 25", but I think 24" with an engraved star is acceptable?
The other guy hasn't mentioned a Y axis limitation, but did state he can do the engraving of the star.
Is 25" the preferred size of this Ultimate Shield?
Also, he would like to look at the file to get a better idea on everything, RelicMaker could you please send it to me in a PM? Or I can give you his email if you wanted to just send it directly to him, just shoot me a PM either way and I can provide his info.