Incredible work. Inspiring me to start my own. The Don Post files you're working from say "OUTDATED" in the title. Do you know why that is? Is there an updated file somewhere? I can't seem to find any other wearable stl of the Don Post scans.
 
Incredible work. Inspiring me to start my own. The Don Post files you're working from say "OUTDATED" in the title. Do you know why that is? Is there an updated file somewhere? I can't seem to find any other wearable stl of the Don Post scans.
I believe it is because some parts are not easy to be turned into a working costume. The Jesse M files has become the "go-to" files". The arms and torso on the outdated files do not have a way to be used for a working costume easily because some of the parts don't have ways to stick together. The shorts also don't fit easily inside the legs to be able to work (however I'm making rubber casting so it'll be flexible enough to fit)
 
Just printed a pair of c3po eyes in clear resin. Still need to wash them to cure them.
 

Attachments

  • IMG_20210613_072127_088.jpg
    IMG_20210613_072127_088.jpg
    116.6 KB · Views: 178
  • IMG_20210613_072127_047.jpg
    IMG_20210613_072127_047.jpg
    106.7 KB · Views: 165
Last edited:

Attachments

  • 20240724_151234.jpg
    20240724_151234.jpg
    2 MB · Views: 45
Last edited:
Here's the front of the belly wires.

I'm making EP 8/9 version and EP 6 version. I may make EP 3 version later on.

I used silicone wires, connected to a rubber corrugated floor mat, using zip ties.

For EP 6 version, I used some gold and silver shoelaces, which is surprisingly a screen accurate thing to do. The EP 6 wires are very odd compared to other movies. However the real one had the horizontal wires just painted on, I actually put real wires instead.
 

Attachments

  • 20240724_153542.jpg
    20240724_153542.jpg
    210.7 KB · Views: 41
  • 20240724_153639.jpg
    20240724_153639.jpg
    243.8 KB · Views: 44
Last edited:
I couldn't stand the ways that the finger armor fit on my hand. I took a set of fingers from thingiverse, I modded and trimmed them, and now they highly resemble the sequel trilogy version. They fit so much better and don't stick out by the knuckles and hit the hand. I had a custom hand plate made to resemble the sequel version too. But I know its not screen accurate, but there is still high resemblance.

 

Attachments

  • 20240622_143757.jpg
    20240622_143757.jpg
    97.1 KB · Views: 38
I switched to resin for 99% of my build. Remaking everything, as I've learned what techniques work best for post processing. Wasnt happy with my old attempts. Got a resin printer big enough to fit almost everything without having to split the parts.

Resin prints are way easier to sand, and the prints come out way cleaner than plastic fdm prints.
 
Last edited:
Here's a resin arm almost finished with filler primer. Just need to do a few touch ups to make sure there are no print lines left. Also a hand plate, not yet sanded.

Bicep was a file I made myself, to resemble the sequels version. Forearm was from the Jesse m files, but slightly modified.


There are some black areas faded on the arm, thats because I put black acrylic paint on it, but I ended up removing it, and there is some left over residue
 

Attachments

  • 20240724_155057.jpg
    20240724_155057.jpg
    2.3 MB · Views: 48
Here's a thigh, almost done with the filler primer stage. So much better than my old attempts.


I did some modifications and shortened the leg files by the way. I'm 2 inches shorter than Anthony Daniel's. Also the Jesse files and the don post scan legs are 1/2 inch taller than screen used apparently, before even scaling up 5%. The shin must have been resculpted/extended by the don post people, and some parts must have shrunk different rates, because the thighs were likely already full length on the shrunken don post.

So it look a lot more than 2 inches of shortening to the files.
 

Attachments

  • 20240724_160255.jpg
    20240724_160255.jpg
    971.2 KB · Views: 51
Last edited:
I put most of the files together, scaled in this mock up. So I could see how it all would look together with the shortened legs. So supposedly this is what I'll look like
 

Attachments

  • 20240715_151222.jpg
    20240715_151222.jpg
    257.1 KB · Views: 75
  • 20240715_151242.jpg
    20240715_151242.jpg
    117.1 KB · Views: 66
  • 20240715_151231.jpg
    20240715_151231.jpg
    152.2 KB · Views: 75
Last edited:
Back
Top