OK, a few pics. Here is a comparison of the standard Denix wood grips (right) next to my new walnut Mauser grips from Numrich.
Grips, 1896, Walnut Military - w/o Red 9, Includes Escutcheons & Screw
Fortunately, they are much lighter in color than the picture on their website. No need to bleach and restain. Not only are the correct grips narrower than the Denix grips, they are rounder and taller in profile as seen here.
As I said, I was too nervous to take a dremel to my new grips. So, I traced a rough outline where I needed to remove material and used a razor saw to cut most of it out. Then filed the rest of the way.
It's tough to see in a photo where the cut lines are. So, I highlighted with a red tint. The original, unaltered grip is on the left and the grip on the right shows what needs to be removed to fit the Denix frame.
And here is the first pic of the modified grips on the partially stripped gun. The bare metal really shows how much of the frame needs to be removed.
Anyone with a genuine Mauser, I'd love to see pics of the frame minus grips to compare the thickness. I'm guessing the Denix frame is also thicker than the original. The new screw and escutcheon barely meet. I get a solid half turn once they connect before everything's tight. Makes me want to thin out my frame a bit, but I'd like dimensions off the real thing first.
I spent a lot of Saturday filing and grinding down the frame to match the new grips. About 95% done. Will finish that up Monday.
Next question. Who has disassembled a Denix? Not sure if I need to, but I've always believed that if you're going to repaint something it's best to strip it down to the component parts first. I'm concerned about removing the attaching pins, but more concerned about putting them back. Since the metal is so soft, I'm afraid I'd damage it. Who has done this? Please advise about how difficult it is and if it's worth the effort.
Thanks.