I just found eBay member EasilySuede while snooping around for LOTR swords today. His products look really good and his methods of construction (albiet with TINY changes) are strikingly similar to my idea of making the stunt weapons. I personaly would do them with wooden, not leather, crossgaurds and change the pommel and hilt designs SLIGHTLY from this guy's swords, as well as paint (or chrome plate since I know someone who works in this field) the blades in a metalic color. For wall-hanging, belt wearing hero weapons, I'd go for more precise methods like the ones I posted earlier (tang construction, seperate hilt pieces, etc) since these wouldn't be for fighting and I could put all the detail I want into the blades and hilts without having to cut corners.