Starlit Rose
Member
From what I've gathered from other people's helmets (like Iron Man, Gundam, etc.), for the eyes, people usually put a backing on the LED so you can't see it from the inside,and then cut slits under/around the "eyes" for you to look through. I plan to do that and add a sheer black fabric to the slit holes so no one can see in no matter what angle they look at it. To anyone else, it just looks black. You can definitely do this under the blue eyes for Barnaby, as you'll notice the small black just under the eyes. 
As for the clear parts...Have you ever done vacuum forming before? That's the best way since you can get that round and flat shape with clear plastic. There is also plastic you can melt (it comes in pellets) but it's more like shaping clay and thus would be harder to get straight and smooth. If those aren't good options for you, it still looks good opaque! I've seen a couple of Barnaby suits (one was posted in this thread a while back, actually) with the solid pink parts and it still looks very nice. No shame in going that route if you have to.
As for the clear parts...Have you ever done vacuum forming before? That's the best way since you can get that round and flat shape with clear plastic. There is also plastic you can melt (it comes in pellets) but it's more like shaping clay and thus would be harder to get straight and smooth. If those aren't good options for you, it still looks good opaque! I've seen a couple of Barnaby suits (one was posted in this thread a while back, actually) with the solid pink parts and it still looks very nice. No shame in going that route if you have to.
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