ST Tech Manual Phaser Build-Up *NEW PICS - POST 59*

TridCloudwalker

Sr Member
RPF PREMIUM MEMBER
I've been commissioned to build and paint up a Star Trek Tech Manual Phaser. It's going to be a simple build-up, as the customer neither wants electronics, nor the ability to seperate the phasers; just a pretty static prop.

However, pretty is the thing it's furthest from right now. I aim to fix that. There's not much to look at right now, but more progress will be forthcoming.

Here are the kit pieces:
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It's more or less hollow cast, so I opened a hole on the top where I will pour in a teeny bit of Plaster of Paris to give it a little weight and strength. That may be a bit of overkill, but the resin is very soft and plasticy; not brittle at all. So it may survive a fall, but pressure, heat, and gravity could cause distortion over time.
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I scored the inside halves of the phaser 1, and opened some holes into the metal plate. This will ensure the glue has a lot to grip, and provides channels for excess to work into and grip and keep everything sandwiched together nice and flat. The metal plate was slightly pitted...which is odd for sheet metal, but i slapped on some polishing compound and buffed them out the best I could. They're still visible on close inspection, but as very little of the metal will be sticking out around the edges, it really won't be noticable.
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That's all I have photos of at the moment. RIght now I have some gap filling primer drying. Next step is making a grand canyon of a seam line disappear and smoothing out some very minor surface dimpling.
 
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Re: ST Tech Manual Phaser Build-Up

Oh, just in case there is anyone who is not aware what this phaser is, it is based on drawings/blueprints in the Franz Joseph's Starfleet Technical Manual. Like most ships and props featured in there, there are some subtle differences from screen used pieces. Some make them look better, some worse. In the phaser's case, I personally think it looks sleeker and cooler, though a few missing details kind of take away from the "reality" of it.

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Still waiting on paint to dry, but I did get the hollow body filled with plaster, and I smoothed out the body of the P1.

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Re: ST Tech Manual Phaser Build-Up

I saw some of the castings from the original run of this piece... they were all outstanding pulls. I can't see the original maker allowing something like this to go out.

Good luck, looking forward to further progress pix.
 
Re: ST Tech Manual Phaser Build-Up

Franz Joseph seems to have drawn his phaser side view from this photo in the book "The Making of Star Trek"... which unfortunately was shot in very bright light and the dark shadow was included when whoever it was, cut out the phaser's outline for the book.

THis is somebody else's annotated version of the photo BTW but it shows the parts that shouldn't be in there.


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Re: ST Tech Manual Phaser Build-Up

I saw some of the castings from the original run of this piece... they were all outstanding pulls. I can't see the original maker allowing something like this to go out.

Good luck, looking forward to further progress pix.

It's really not a bad pull. I haven't found a single air bubble or booger. The seam line is only bad on the front of the grip, like the mold was just a teensy bit out of alignment. Everywhere else though, some medium grit sandpaper pretty much took care of it. As far as the dimples go, again, they weren't that bad, but I tend to be a perfectionist when it comes to building for other people. Two light coats of gap filling primer took care of them.

The P1 is in it's final primer stage. Just need to wet sand, and she'll be ready for the semi-gloss black finish.
 
Re: ST Tech Manual Phaser Build-Up

Pretty cool. Will it come with a "magnatomic adhesion area"?:lol
Seriously though... keep posting pics. Would love to see the finished version.
 
Re: ST Tech Manual Phaser Build-Up

Pretty cool. Will it come with a "magnatomic adhesion area"?:lol
Seriously though... keep posting pics. Would love to see the finished version.

lol No, but it will have the Electron Aspirator Pile. :rolleyes

I'll try to get a couple more shots tonight before I turn in. I hope to get that wet sanding finished and the grip fixed.
 
Re: ST Tech Manual Phaser Build-Up

Looking forward to see how she turns out!

I made that kit and sold a small run awhile back.
I made the master out of wood and had them roto cast hollow.
Super easy to build.

Here is the very first one I built up with a aluminum nozzle and ten turn.
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And here's one painted to the color scheme from the Tech Manual.
You see they come out quite nice if done right.
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Re: ST Tech Manual Phaser Build-Up

Awesome! Love that (and all) phaser! Can't wait to see the finished product.

Replicator you did a great job on your's!
 
Re: ST Tech Manual Phaser Build-Up

I made that kit and sold a small run awhile back.
I made the master out of wood and had them roto cast hollow.
Super easy to build.

Well, it's one of the nicest resin kits I have ever seen. Like I said, the only flaw I found was that one bad seam on the front of the grip. The only other odd thing I found was that the P1 doesn't sit flush in the P2 body. There's a 3mm gap all along the bottom, though I'm sure that was just due to the mold getting old and starting to shrink/warp a little bit after multiple castings. It's hardly noticable, and a little putty will take care of it very easily.

Last update for the night. Not much to write about the pics, just that this is where it's at at the moment:

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Some dry fitting:
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Re: ST Tech Manual Phaser Build-Up

I was out of town for a couple days, but I'll have some progress shots later tonight. After dinner, I'll be airbrushing the P1 with a 1:1 mix of Tamiya Semi-Gloss Black and thinner. I'll also be cleaning and prepping all the knobs dials and such for primer. They'll be getting Alcladed. I'm pretty sure I have just enough left in a bottle to do them. I usually charge extra for Alclad chrome, but as this is surplus stock that will go bad if I don't use it, my client is getting a free treat.

Stay tuned.
 
Re: ST Tech Manual Phaser Build-Up

Alrighty prop lovers, as promised, here's a new update.

The next thing I did is address the 3mm gap between the P1 and P2. I used a trick I learned on the RPF a few years ago. I globbed a bunch of putty along the inside of the P2. I then wrapped the P1 in plastic and attached it to the P2. It mushed the putty smoothly and perfectly into the gap, and now we have a perfectly gapless join between the two phasers:
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Next up, I noticed a chip on a detail piece, so while I had the putty out, I glopped some on there and when dry, I resculpted the detail in:
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Then I airbrushed the semi-gloss black onto the P1 (looks grainy in the pics, but not in person):
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And finally, I started putting final primer that I'll wetsand onto the P2 and small parts:
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I'm off tomorrow, so hopefully I'll have a big update for everyone tomorrow night.

Stay tuned.
 
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