Would you be up for uploading your fullsize faceshell template to here? I'd like to go off it as a baseline for mine if you'd be okay with that!
Awesome! Well I'll be tackling mine from the leather helmet side first, so maybe we can come at it from both sides and maybe meet in the middle a few days from now!
Yeah, I get where you're coming from. Personally, I might just do away with the back half of the faceshell to be completely honest. Faceshells don't typically extend so far back on the skull as you have crafted it -- they go about parallel with your chin strap all the way up then stop. You could trim it at that point and then just leave the leather to hang loose at the back when not on your head, and it'll be pulled pretty taut when you put the mask on.Yeah, I am a bit stuck with how to resolve the issues I am having with it.
I am starting to think that maybe the back part (the back part of the shell is EVA the front is Worbla) of the helmet should perhaps be split and held together with magnets and perhaps the hemp rope, that I have used to tie the leather panels together, could be replace with elastic at the back (the sort of elastic you would use in hair ties). That would allow the helmet to be pulled apart at the back and then it should snap back together once in place. The problem I have at the moment is that the back of the helmet has to be elongated in order to get it on and then it is sort of crushed back against the head by the elastic that is connected to the aviator goggles.
I am not sure if I have explained this in a way which is comprehensible but I intend on doing a post mortem on the costume an how I intend to improve it in the future. In the meantime here is a picture of the helmet which shows the way the back part, which sits on the EVA part of the structure, has become crushed to fit it to the back of my head.
Any ideas on how to resolve it would be appreciated (sorry about the quality of the image).
View attachment 1032457
Yeah, I get where you're coming from. Personally, I might just do away with the back half of the faceshell to be completely honest. Faceshells don't typically extend so far back on the skull as you have crafted it -- they go about parallel with your chin strap all the way up then stop. You could trim it at that point and then just leave the leather to hang loose at the back when not on your head, and it'll be pulled pretty taut when you put the mask on.
I'm essentially building a full leather aviator helmet, and then incorporating the faceshell and more of the other fabric all the way down the neck. It'll buckle at the bottom and be secured that way -- the faceshell will only really be used to give the front of my mask form.
This is an awesome project. I think it’s great that you have documented every step of way. I was just wondering: how did you scale the template to size before you printed it?Here is the full Spider-Man Noir face shell which I modified from similar Spider-Man face shells I have found on the internet (I would credit the original designer but I don't have his or her name at the moment). Modify it however you wish.
A very belated update. I can't remember how I scaled the template for the face shell. However, I am thinking of remaking the mask and I have some new ideas about how to improve it. I will post when I am done.This is an awesome project. I think it’s great that you have documented every step of way. I was just wondering: how did you scale the template to size before you printed it?
hi I would like to know if you can pass a link to buy that "fabric" used to make the lower part of the mask as I can't find it anywhere...Update June 9, 2019
Didn't get as much finished as I wanted to but I got the lower part of the shell covering finished. I have used a rubberised polyester looking fabric which has a honeycomb pattern on it. The pattern isn't perfect but it was a first version. Also, in the photos, you can see a lot of the texture in the worbla underneath but it isn't so obvious in real life. I attached the lower part of the shell cover to the worbla by first punching a heated awl through the worbla and then, painstakingly, hand sewing the fabric to the shell.
I cut the leather for the top and got it skived (I hate skiving). Should be sewing it together tomorrow.
EDIT: I was going to plastidip the shell but I am up against the clock and need to get this done ASAP. I will work on a MkII version eventually using everything I have leant making this one.
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