Show me your Iron man gloves.

Thanks so much gang! There are som absolutely brilliant ideas coming out here. This is proving to be a great way to look at options and gather information enough to come up with a solution.

One thing I am a little worried about is hurting someone. Especially kids in the hospitals. I have to be very careful about sharp edges and corners as well as little fingers getting crushed if they happen to touch the suit and I move without knowing there's little hands about.

Perhaps the soft option for gloves is actually the very best idea for pure safety's sake. Kids might want to high-five, bro-fist, handshake etc. I could cut them or hurt them if the gauntlets are of hard metal. Hmmm... something to think about for sure.

GM the central ring I used for my foam glove is a slice of 40mm PVC water pipe.
 
40 mm is slightly bigger than I am working with.
40 mm = 1.5781, I am going with 1.4
I'll be posting on my Facebook page with the WIP pics...GM
 
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I might be on to something on the gloves issue. The latest files from do3d for the MK45 included seperate lower palm pieces.

Maybe a picture is much easier to explain it:

Now, these are devildog's files (I think) The lower palm is one piece
2016-06-22 17_23_31-Autodesk Meshmixer - Iron Man Lower Palm.stl.png

This is how do3d did the palm:
2016-06-22 17_24_04-Autodesk Meshmixer - palm-left-full-body-mk-45-3d-printable-model-stl-file-b.png

You are able to remove/hide the inner part which gives you this
2016-06-22 17_24_34-Autodesk Meshmixer - palm-left-full-body-mk-45-3d-printable-model-stl-file-b.png

All these parts are seperate and will no doubt grant a lot more movement than the fixed lower palm.

However, these files are not for free, but maybe someone with modelling skills can create something similar.

I am going to try and do it this way. The only thing to check is where to put the wires of the repulsor. A bit of foam might do the trick here.
 
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Here is my quick stab at separating Andy's hand file that I had stored in a way mentioned above. I didnt bother splitting it into just the palm, just wanted to see how cleanly i could cut it up.
Untitled.jpg

I think with a little more time spent on it, it could clean up nicely. Foam underneath or even a ninjaflex sub layer would give you decent movement, and the section on the heel of the palm would still be rigid to run wiring.
 
Adding technical details after seeing Leylander's post. Thanks mate!! .


1 mm aluminium sheet, cut and shaped, then I used the end of a bolt to bash the details into the surface, followed by a nail punch in the centre. Buffed to a high-polish and contact adhesive to fix in the grooves.


3TUzgEx.jpg



I'm making the next glove slightly different. Instead of all the pepakura unfold patterns creating a lot of seams and glue-lines, I cut the glove in half, flattened it out then traced it onto fresh 2mm foam. The glove is now one-piece with the details glued on the outside, then wrapped in metallic lycra.


IOdOmUP.jpg



EuzpIkL.jpg



yZFdbgd.jpg
 
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