Obi Wan ANH Lightsaber Build - AFBB

It would be in sporting goods, but I didn't have any luck there (or anywhere else for that matter). I had to call around to 5 different local gun shops before I found some!
 
Well after a little more experimenting with the Aluminum Black, I just wasn't getting the even coverage like I was hoping for. So I broke out the Rustoleum, and laid down a few coats of gloss black.

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Now all I need to do is polish up my clamp and emitter, and wait for my pommel to arrive! :)
 
This is a really nice build you have.

Oddly enough, it's appropriate to me right now, as I'm working on an ANH Obi-Wan costume for my 65 year old father.

:lol
 
Quick update, here is where I stand:

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I took a cue from James Kenobi 1138 and polished up the inner portion of the emitter as well as the clamp:

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I did this by attaching a polishing pad to my drill press, and applied high gloss metal polishing compound. Worked each piece around until I got a nice, mirror finish :)
 
So I finally received my russrep pommel the other day! A little disappointed in the chrome finish, as it seems a few from his last batch weren't the best. I'll try to get some closer-up pictures to show the pitting, but I don't think it's worth me sending back and waiting another month or two to get a replacement.

Anyways, here is the finished assembly!

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I need to repolish the clamp a bit, as there is some slight discoloration on it. I'm also going to get a more accurate bubble strip. The only major thing I need to do is fabricate the base for the stand, and order a plaque!
 
Looking great, I love Obi-Wan's ANH Lightsaber. :love

Just a quick question, do you plan on getting a bubble card from Blast-Tech, or are you going to get an actual Exactra calculator?
 
LOVE IT! Building mine atm, but I'm going for the weathered version. Looking forward to get my Pommel from Russ, should be here within the next week then my saber will be completed. I hope the chroming of mine is not in that bad quality…

Cheers
 
Looking great, I love Obi-Wan's ANH Lightsaber. :love

Just a quick question, do you plan on getting a bubble card from Blast-Tech, or are you going to get an actual Exactra calculator?

I'll actually get one from Rebelscum. He's local, and I've had a good experience with Philip before (not to mention the North TX prop party is at his shop in a few weeks!)
 
Received my Rebelscum bubble strip the other day, and it is much more accurate! Great work as always, Philip.

Here are the two, side by side:

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You can certainly tell the difference!

I had to do a little prep work in order for it to fit. It was just a little too tall to fit in the channel of the clamp, so I had to sand down the bottom side just a bit. Now it fits like a glove!

I also received my plaque from Pastor Jedi yesterday. Great quality, and received it extremely fast!

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So I have started to work on the base for the stand... I bought an 8"x48"x1/2" plank of oak and cut it into four pieces 12" long each. Then I glued three of them together, face to face to face, and clamped them. I let them set for a few days, so now I have a block that is 8"x12"x1 1/2" to work with:

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I will bevel the front edge, then create a small lip on that edge for the plaque to attach to. Once I finish with that, I will have to route out a couple of grooves for the acrylic stands to fit in, then sand everything down and paint!
 
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Cut down the block to give it a nice bevel, then used my hand plane to soften and round the edge a bit. Then used my router to notch out slots for the acrylic stand pieces:

Front view
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Profiel view
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Now I just need to build my "lip" for the plaque, then sand it all smooth, and paint.
 
...and the stand is finished! Sanded, painted, acrylic stands installed. I'm calling this one done... for now :lol

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