Let's Build an Escape Pod!

Boxcar Bret

Sr Member
RPF PREMIUM MEMBER
May 5, 2025

What better way to celebrate May 4th than with a new build thread!

After I finished the Empire AT-ST I needed to take a break. Going from straight from the TIE Bomber into that one left me creatively tapped out. I was incredibly proud of both build but I just needed to recharge my batteries. I knew WonderFest was around the corner and I felt like it be a good time to rest up. Plus, I didn't have any new builds on the radar.

I enjoyed doing nothing with my time, well, not really "nothing" but nothing model related. After a while though the BS from work started moving into the bandwidth freed up by not building models. It took me awhile to figure out what was happening but as soon as I realized what was happening I ran back to the bench.

The escape pod has been a bucket (literally)list/white whale build for me that actually started almost 20 years ago.It's my equivalent of Phil Tippett's "Mad God" movie. Inspired by what other members of the RPF were doing in 2006 and learning the lore of the original model using paper buckets as the foundation, I naively took it upon myself to tackle building my own.

I made my own body sections from paper paint buckets reinforced with foam core and wrapped it in thin styrene. It was solid AF. I made a very meager investment in maybe a dozen available donor kits but very far from what would be needed. Plus I knew zero about casting.

Over time things got busy. My wife at the time and I moved cross country and the escape pod was packed up with the other kits never to be completed but sold on the RPF Junkyard.

All of this was documented but back then we had to use photo hosting sites and the photos no longer exist except for one. (Those little wire cutters are still in use to this day.)

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After becoming active again on the RPF the summer of 2021 with a couple of MPC background model X-Wings I joined in on the Masterpiece Models Skyhopper group build. That lit the fire for me to attempt the escape pod again.

I was impressed with the Skyhopper kit and began eyeing the two greeblie packs collaboration with Moffeaton. By the time I was ready to pull the trigger on buying the future of Masterpiece Models was in flux. John was selling the company so they weren't taking orders, then relocating to NC, then taking some orders but not really. In a fit of impatience I did something rash in the spring of '23. I ordered an escape pod kit from Goldenarmor.

I didn't know something had transpired on the RPF or his banned status at the time. I do now although I do now but not the details.

The kit arrived and was sent back the next day. A picture says a thousand words:

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Eventually Masterpiece Models got up and running and in the fall I finally ordered my kit. It's arrival was somewhat anti-climatic as I had moved on to doing scratch built studio scale models, ironically out of frustration from the lack of quality I was seeing out of resin kits.

When it arrived I was neck deep in the TIE Bomber so it got put in the closet but not before a quick inspection. The hull looked fine but all the parts had a texture on them. Like so much release spray was used that it resulted in a texture on all the parts.

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With a sigh it was boxed up and put in the stash. After reading Vectorzero's great build log of the pre-selling of the company kit I learned that the laser cut styrene panels for the hull are too short and would require modification or remade altogether. Another reason for me to leave it in it's box.

By the time I finished the chicken walker I had amassed a decent stash of kits and entertained the idea seeing how many cast parts I could replace with original ones.

That brings me to today. I had entertained the idea of having a hull 3D printed with a complimenting set of laser cut styrene panels bu at this point I'm tired of throwing money at this crazy thing. It's time to put the rubber to the road once and for all.

The plan is to use the exiting hull and I'll cut new panels for it while replacing as many parts as possible with original ones. I've already received some donor original parts from some of the great people over at the Nerf Herder's Facebook group.

In the past week I've began going through the stash and snipping parts and gluing greeblies.

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Get comfortable, folks. It's time to make a silk purse out of this sow's ear. It's a build 19 years in the making.
 

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May 11, 2025

The body had a mold mark that ran the length of it so that was knocked down with some 150 sandpaper. That was enough to remove any edges that would be problematic in the future since the whole thing will be clad in .030 styrene plating. I also went over it with a chisel blade and removed any weird spots. The whole thing then got a once over with a 600 sanding sponge to give it some tooth for parts adhesion.

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The next steps will be to build an armature for the inside. Nothing as elaborate as Vectorzero's but something out of plywood that will give it multiple mounting points.
 
May 5, 2025

What better way to celebrate May 4th than with a new build thread!

After I finished the Empire AT-ST I needed to take a break. Going from straight from the TIE Bomber into that one left me creatively tapped out. I was incredibly proud of both build but I just needed to recharge my batteries. I knew WonderFest was around the corner and I felt like it be a good time to rest up. Plus, I didn't have any new builds on the radar.

I enjoyed doing nothing with my time, well, not really "nothing" but nothing model related. After a while though the BS from work started moving into the bandwidth freed up by not building models. It took me awhile to figure out what was happening but as soon as I realized what was happening I ran back to the bench.

The escape pod has been a bucket (literally)list/white whale build for me that actually started almost 20 years ago.It's my equivalent of Phil Tippett's "Mad God" movie. Inspired by what other members of the RPF were doing in 2006 and learning the lore of the original model using paper buckets as the foundation, I naively took it upon myself to tackle building my own.

I made my own body sections from paper paint buckets reinforced with foam core and wrapped it in thin styrene. It was solid AF. I made a very meager investment in maybe a dozen available donor kits but very far from what would be needed. Plus I knew zero about casting.

Over time things got busy. My wife at the time and I moved cross country and the escape pod was packed up with the other kits never to be completed but sold on the RPF Junkyard.

All of this was documented but back then we had to use photo hosting sites and the photos no longer exist except for one. (Those little wire cutters are still in use to this day.)

View attachment 1930176

After becoming active again on the RPF the summer of 2021 with a couple of MPC background model X-Wings I joined in on the Masterpiece Models Skyhopper group build. That lit the fire for me to attempt the escape pod again.

I was impressed with the Skyhopper kit and began eyeing the two greeblie packs collaboration with Moffeaton. By the time I was ready to pull the trigger on buying the future of Masterpiece Models was in flux. John was selling the company so they weren't taking orders, then relocating to NC, then taking some orders but not really. In a fit of impatience I did something rash in the spring of '23. I ordered an escape pod kit from Goldenarmor.

I didn't know something had transpired on the RPF or his banned status at the time. I do now although I do now but not the details.

The kit arrived and was sent back the next day. A picture says a thousand words:

View attachment 1930189

View attachment 1930191

View attachment 1930192

View attachment 1930197

Eventually Masterpiece Models got up and running and in the fall I finally ordered my kit. It's arrival was somewhat anti-climatic as I had moved on to doing scratch built studio scale models, ironically out of frustration from the lack of quality I was seeing out of resin kits.

When it arrived I was neck deep in the TIE Bomber so it got put in the closet but not before a quick inspection. The hull looked fine but all the parts had a texture on them. Like so much release spray was used that it resulted in a texture on all the parts.

View attachment 1930641

With a sigh it was boxed up and put in the stash. After reading Vectorzero's great build log of the pre-selling of the company kit I learned that the laser cut styrene panels for the hull are too short and would require modification or remade altogether. Another reason for me to leave it in it's box.

By the time I finished the chicken walker I had amassed a decent stash of kits and entertained the idea seeing how many cast parts I could replace with original ones.

That brings me to today. I had entertained the idea of having a hull 3D printed with a complimenting set of laser cut styrene panels bu at this point I'm tired of throwing money at this crazy thing. It's time to put the rubber to the road once and for all.

The plan is to use the exiting hull and I'll cut new panels for it while replacing as many parts as possible with original ones. I've already received some donor original parts from some of the great people over at the Nerf Herder's Facebook group.

In the past week I've began going through the stash and snipping parts and gluing greeblies.

View attachment 1930643

View attachment 1930644

View attachment 1930645

Get comfortable, folks. It's time to make a silk purse out of this sow's ear. It's a build 19 years in the making.
That is a really nice reference binder you have in the first photo (if that is what it is.
May 5, 2025

What better way to celebrate May 4th than with a new build thread!

After I finished the Empire AT-ST I needed to take a break. Going from straight from the TIE Bomber into that one left me creatively tapped out. I was incredibly proud of both build but I just needed to recharge my batteries. I knew WonderFest was around the corner and I felt like it be a good time to rest up. Plus, I didn't have any new builds on the radar.

I enjoyed doing nothing with my time, well, not really "nothing" but nothing model related. After a while though the BS from work started moving into the bandwidth freed up by not building models. It took me awhile to figure out what was happening but as soon as I realized what was happening I ran back to the bench.

The escape pod has been a bucket (literally)list/white whale build for me that actually started almost 20 years ago.It's my equivalent of Phil Tippett's "Mad God" movie. Inspired by what other members of the RPF were doing in 2006 and learning the lore of the original model using paper buckets as the foundation, I naively took it upon myself to tackle building my own.

I made my own body sections from paper paint buckets reinforced with foam core and wrapped it in thin styrene. It was solid AF. I made a very meager investment in maybe a dozen available donor kits but very far from what would be needed. Plus I knew zero about casting.

Over time things got busy. My wife at the time and I moved cross country and the escape pod was packed up with the other kits never to be completed but sold on the RPF Junkyard.

All of this was documented but back then we had to use photo hosting sites and the photos no longer exist except for one. (Those little wire cutters are still in use to this day.)

View attachment 1930176

After becoming active again on the RPF the summer of 2021 with a couple of MPC background model X-Wings I joined in on the Masterpiece Models Skyhopper group build. That lit the fire for me to attempt the escape pod again.

I was impressed with the Skyhopper kit and began eyeing the two greeblie packs collaboration with Moffeaton. By the time I was ready to pull the trigger on buying the future of Masterpiece Models was in flux. John was selling the company so they weren't taking orders, then relocating to NC, then taking some orders but not really. In a fit of impatience I did something rash in the spring of '23. I ordered an escape pod kit from Goldenarmor.

I didn't know something had transpired on the RPF or his banned status at the time. I do now although I do now but not the details.

The kit arrived and was sent back the next day. A picture says a thousand words:

View attachment 1930189

View attachment 1930191

View attachment 1930192

View attachment 1930197

Eventually Masterpiece Models got up and running and in the fall I finally ordered my kit. It's arrival was somewhat anti-climatic as I had moved on to doing scratch built studio scale models, ironically out of frustration from the lack of quality I was seeing out of resin kits.

When it arrived I was neck deep in the TIE Bomber so it got put in the closet but not before a quick inspection. The hull looked fine but all the parts had a texture on them. Like so much release spray was used that it resulted in a texture on all the parts.

View attachment 1930641

With a sigh it was boxed up and put in the stash. After reading Vectorzero's great build log of the pre-selling of the company kit I learned that the laser cut styrene panels for the hull are too short and would require modification or remade altogether. Another reason for me to leave it in it's box.

By the time I finished the chicken walker I had amassed a decent stash of kits and entertained the idea seeing how many cast parts I could replace with original ones.

That brings me to today. I had entertained the idea of having a hull 3D printed with a complimenting set of laser cut styrene panels bu at this point I'm tired of throwing money at this crazy thing. It's time to put the rubber to the road once and for all.

The plan is to use the exiting hull and I'll cut new panels for it while replacing as many parts as possible with original ones. I've already received some donor original parts from some of the great people over at the Nerf Herder's Facebook group.

In the past week I've began going through the stash and snipping parts and gluing greeblies.

View attachment 1930643

View attachment 1930644

View attachment 1930645

Get comfortable, folks. It's time to make a silk purse out of this sow's ear. It's a build 19 years in the making.
That is a really nice reference binder in the first photo. Also do you remember what you used to glue the styrene to the buckets. Two part epoxy? or something else.
 
That is a really nice reference binder you have in the first photo (if that is what it is.

That is a really nice reference binder in the first photo. Also do you remember what you used to glue the styrene to the buckets. Two part epoxy? or something else.
Thanks! I wish I still had that reference binder although truth be known I probably have better reference today.

As far as the glue goes I have no recollection of what I used. Something in my mind says that since I was clueless and fearless back then I probably used Zap! CA and just rolled it on a little at a time. That seems plausible.
 
June 20, 2025

No posts certainly doesn't mean no progress. Hubris is a powerful thing. A late friend of mine used to say "If it isn't painful, embarrassing or expensive we don't learn from it". That doesn't mean I sometimes don't test his theory.

I knew I had to open up the one piece rotocast hull to figure out what kind of internal mounting situation I was going to do. I also knew that the "trench" around the belly of the hull was a little tall for my liking. I had put the tracks in there for a test fit and it seemed like it was about an 1/8" too high. The question was how to narrow it down.

I could used a hacksaw or a Dremel and hope I could negotiate the blade around the circumference in a semi-straight fashion and then sand the two halves down the desired height, hoping they would line up. I percolated on the options for a day or two before I stumbled on a stroke of genius. Or so I thought.

The width of the blade on my table saw is 1/8". That would mean if I used the table saw the kerf of the blade would remove the exact amount necessary to narrow the trench. Bret, your a genius!

While I waited for right moment for the courage to attempt this feat I pondered the risks involved. Those calculations came back on a Sunday afternoon and I gave myself the green light to proceed.

It should be noted that I have a health respect for every power tool in my shop and because of my profession I've seen many ways a person can get themselves killed. That said, after setting a blade height of 1/2" and flipped the switch.

As I started the hull across the blade I felt pretty confident. I started slowly rotating the hull in place and things were going great until they stopped going great. I deviated off course and before I could correct it kicked back. You know how sometimes your brain can process a lot of information in a real short amount of time? Long story short it was time to stop before I made myself a Darwin Award candidate.

The damage had been done.

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Those of you that have followed my previous builds know my motto is it's all about the recovery. It was time to move into recovery mode. Fortunately it looked worse than it really was. A little styrene strip and bondo and I had a repair sufficient enough to move on forward.

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The good news was my hair-brained idea actually worked!

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I drilled two holes in the top. One centered and one off-centered for the mounting rod. The diameter of the hole was based off the size of a boom on a c-stand. This is the part where I cut a disc out of 1/8" plywood to glue inside and would act as a base for some kind of T-nut threaded mounting point situation in the bottom that didn't materialize for many reasons. Mostly because it turned out to be an overly complicated solution to a simple problem.

I moved to working on the joining of the to halves. I taped in a chipboard ring to see if that's all it would take to keep everything in alignment and it was.

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The final base will be a plywood base with a grip head and a 20" boom that will mostly be in the model.

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I also made a base for assembly with a threaded rod and foam base to put the model on so I can hold it safely in a vertical orientation while I glue on parts.

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Moving forward for the final assembly the chipboard ring in the top was replaced with .75mm styrene glued in place with two part epoxy. I backfilled the space below the trench on the bottom half with Apoxie Sculpt to give the styrene a greater surface area to bond to.

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I ended up going with a simple friction fit block for the mounting point and with a little gaffer tape wrapped on the mounting rod it works great. Very secure for the orientation it will be displayed in.

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Remember back at the beginning of the post when I went through that whole thing with the table saw to get the trench to the right height? Yeah, well I changed my mind. I ended up adding some styrene strips to lift it up a little. These guys are actually serving double duty. Not only do they raise the top half ever so slightly but actually decrease the depth of the trench. To my eyes it just looked too deep compared to my reference photos, so there.

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Another batch of epoxy was mixed up and with that the body was sealed up.

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Did I mention my wife calls this my "urn"?
 

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Urn, what a genius idea! I'm going to have to make an escape pod urn!

Glad you still have all your fingers. I was thinking as I read, I'm sure he made a jig to hold the pod safely while cutting...nope. haha
 
June 21, 2025

What?! Two updates in one week?! I know, right?

This weekend I made a cradle to hold the pod while I glue pieces on.

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It was time to start making the reference lines so I can have some sense of orientation when I'm working on it and when I start laying down the plating. It's tricky because one end is divided into thirds and the other in quarters.

To quote Chris Lawson I "MacGuyver'd the **** out of that!". But, hey, it worked.

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Getting back to the resin parts, this little base is another example of the kwality kasting. (It's supposed to be level)

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I fixed it using some scrap styrene. Thank you, ESB AT-ST head mock up!

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The issues of the plating in this not fitting has been well documented on other's builds so I won't get into it here but this picture explains it perfectly when the kit part is placed on top of the file the Moffeaton sent them.

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He was kind enough to send me the original files to have them re-cut. Gregg Nowling has kindly offered his services so I'm hoping we can get started this week. In preparation I printed everything out on card stock to do a test fitting/mock up.

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For the most part things fit okay. Everything on the lower section fit fine. Everything on the top portion seemed a little wide and overlapped in places. This could be do to issues with the rotocast hull. Regardless, I'd rather sand parts down to make fit than have to recut new parts and try to match the radiuses.

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