Kylo Ren Saber hollow hilt for electronics

lukyanov · Jan 11, 2016

You can find exact dimensions of each part on the Shapeways.

Praetor · Jan 11, 2016

Is there anyone on this thread who could do a slightly modified version in stainless steel or perhaps a strengthened aluminium? ...I'm not big on the materials side of things, but I'm guessing a CNC-milling (or similar) solution could achieve this from the v5 files being discussed?

I'm after something of an "as new" version of Kylo's hilt. This would omit the gaping hole in the side and have a cleaned-up conduit or recess for the red wiring (or omit it completely). The idea is pretty clear in my head, but I'd seek either a seasoned 3D modelling guru to realise it, or have a stab myself (I have some experience using 3D Studio Max and Blender).

The big blocker though is getting it made in something: A. Durable, B. Heavy & C. Convertible to a "functioning", battle-ready, 'saber (sound, lights, blades, etc.).

...I've got my eyes on some pricey Graflex TFA kits and ready-made options out there too, but I fancy making this particular project something a little more personal. I really love the design, but I'd like it in a cleaner finish, maybe tweaked to be a little sleeker too.

Bogleo · Jan 11, 2016

Praetor said:
Is there anyone on this thread who could do a slightly modified version in stainless steel or perhaps a strengthened aluminium? ...I'm not big on the materials side of things, but I'm guessing a CNC-milling (or similar) solution could achieve this from the v5 files being discussed?

I'm after something of an "as new" version of Kylo's hilt. This would omit the gaping hole in the side and have a cleaned-up conduit or recess for the red wiring (or omit it completely). The idea is pretty clear in my head, but I'd seek either a seasoned 3D modelling guru to realise it, or have a stab myself (I have some experience using 3D Studio Max and Blender).

The big blocker though is getting it made in something: A. Durable, B. Heavy & C. Convertible to a "functioning", battle-ready, 'saber (sound, lights, blades, etc.).

...I've got my eyes on some pricey Graflex TFA kits and ready-made options out there too, but I fancy making this particular project something a little more personal. I really love the design, but I'd like it in a cleaner finish, maybe tweaked to be a little sleeker too.

Check out Korbanth's "Crossguard" saber in the project runs. It's made of metal, I think aluminum, can have light and sound added, and is missing the hole in the side. So it sounds like exactly what you want.

dday · Jan 11, 2016

I'm working with Gustavo right now to get these V5 hilts CNC machined.

So if you're interested, stay tuned. Please no PM's just yet about it. I will open up a thread when it is time.

bmunger · Jan 11, 2016

guabe said:
Look for them here https://www.shapeways.com/shops/gg4g

U need an account to download. Look for the download product link They are free to download

I am signed in on Shapeways and using the link above, only see a couple parts for the lightsaber. Have they moved?

Ghostsoldier · Jan 11, 2016

Same here.

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RexKramer · Jan 11, 2016

dday said:
I'm working with Gustavo right now to get these V5 hilts CNC machined.

So if you're interested, stay tuned. Please no PM's just yet about it. I will open up a thread when it is time.

I absolutely knew this would happen after I throw down for the 3d print on Shapeways.

Rialto · Jan 11, 2016

ARKM said:
Ah, I was wondering what was going on. Sucks that he's having problems here. I hope he becomes active here again someday. Thanks for the info.

He still active on Twitter for sure. Sent his link to someone secondth of January.

So it's apparent something pissed him off here.

Can someone just emailed me version 5 ? When I say stainless I'm thinking of converting the file into mesh. And machine it in stainless

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Rialto · Jan 11, 2016

dday said:
I'm working with Gustavo right now to get these V5 hilts CNC machined.

So if you're interested, stay tuned. Please no PM's just yet about it. I will open up a thread when it is time.

Can you please put me up for number one?!? This Gustavo Lightsaber will be the most epic piece in my armory

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Sandtracker · Jan 11, 2016

dday said:
I'm working with Gustavo right now to get these V5 hilts CNC machined.

So if you're interested, stay tuned. Please no PM's just yet about it. I will open up a thread when it is time.

I'm definitely interested in this.

jchristman · Jan 11, 2016

Here's the 16AWG speaker wire I mentioned earlier with the V5 print.

And compared to the wire on the Hasbro FX version:

I think it looks close; although I think a little too thick. Probably 18AWG would be perfect, but haven't found a transparent red wire that size yet.

Jason

lukyanov · Jan 11, 2016

By the way, I made the tutorial of how I processed ABS. You need to see annotations.
http://www.youtube.com/watch?v=6a4gNLMnFn0

- - - Updated - - -

I think 16AWG is perfect for Hasbro. But for Guabe's authentic hilt needs 18-20AWG

Sandman0077 · Jan 11, 2016

bmunger said:
I am signed in on Shapeways and using the link above, only see a couple parts for the lightsaber. Have they moved?

Ghostsoldier said:
Same here.

Sent from my 710C using Tapatalk

He has to send you the links directly, or look in the files section in the Facebook group. He removed them from public view.

-The Truth is Out There-

lukyanov · Jan 11, 2016

Everybody, look at the photos: I think the red cable has a square section like this.
Am I right?

Ghostsoldier · Jan 12, 2016

Sandman0077 said:
He has to send you the links directly, or look in the files section in the Facebook group. He removed them from public view.

-The Truth is Out There-

Thanks, Sandman.

Rob

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bluesnow1664 · Jan 12, 2016

dday said:
I'm working with Gustavo right now to get these V5 hilts CNC machined.

So if you're interested, stay tuned. Please no PM's just yet about it. I will open up a thread when it is time.

100% interested

Polygon · Jan 12, 2016

110% Interested!

Sandman0077 · Jan 12, 2016

Anyone tried to install a sliding switch on any of Gustavo's hilts? I'm debating on if I want a sliding or latching switch. My only complaint about the latching switch is that when my son and I were playing around with his toy lightsabers, we both kept hitting the switches by accident. I don't plan on dealing with my built saber, but I want it as movie-accurate as possible, and I haven't figured out which is used on screen.

guabe · Jan 12, 2016

Sorry I've been absent from this wonderful forum but i have it blocked at work and can only login at nights. That plus the holidays but i try to keep up uin the facebook group.

here are the last renders of the final design.