Ironman Hinge system help

IronNeoo

Active Member
Hey guys, i've reached out to a few guys on here and no one seems to want to give up the secret on configuring the hinge system in a Ironman Helmet.

I've looked up several videos on it and none of them really tell you how far down your suppose to make the holes or anything. Soooo kinda need some help. LOL HELPPP
 
The hinge can be made quite simply, a coupe of ordinary door hinges will do not to large, measure the top of the faceplate where it meets the helmet, and size you hinge to fit in the middle. the problem that faces most is how to move the faceplate up and back at the same time . You can achieve the by mounting one hinge plate to the other using fast set epoxy don't get any on the hinge itself, you want both to move freely - so now you've got two hinges stuck together - mount one free end to the face plate and the other to the helmet and if you've not managed to stick them together the wrong way round !! trust me it can be done !! and you do feel a fool ... anyway ... you will now have a faceplate that moves up and back . The tricky bit is now to motorise this, I'm not a great one with servos , there are those here better than me . so have a search for motorised faceplates , you mount the servo in the helmet and mount a rod from the actuator arm to the servo via flexible joints or couplings , ( think R/C planes here ) add power to the servo , the servo will make the arm turn, pushing the rod. which makes the faceplate swing back against the hinge and viola !! it open the helmet !! ,there is slightly more to it than that but in simple terms that what you would do .
 
Thanks for the reply man. I want to do the motorized faceplate. The manual faceplate kinda sucks when people want u to put it down for pics etc. I have follow xrobots method, but his is to bulky. I have looking like crazy on youtube and theres afew, but none of them tell you the distance where to put the screws and how exactly they are coming up with the hinge part.

Im still searching though, thanks again!!!
 
Thanks for the reply man. I want to do the motorized faceplate. The manual faceplate kinda sucks when people want u to put it down for pics etc. I have follow xrobots method, but his is to bulky. I have looking like crazy on youtube and theres afew, but none of them tell you the distance where to put the screws and how exactly they are coming up with the hinge part.

Im still searching though, thanks again!!!

Have a look at this http://www.therpf.com/f24/iron-man-mkiii-suit-animatronics-152566/ some good detailed instructions , the simple two-part hinge will work on the helmet ann you need to do if get the servo and rods , this one is quite sophisticated.
 
Thanks man, I give up, Im just going to wait for Darkside to do another run. I am just going to do the door hinge at this point.
 
The RealTonyStark did a very nice self contained system with attached LED eyes, I've managed to do a deal with a UK member who's selling his, I know the eye kit is available , so the motorised faceplate kit may be available , also Hyperdyne Labs sell servos with controllers you can add into yout builds , I bought one to add control to my gun on my Predator costume a while back, they are prebuilt so you only have to fix them in place , something like this would work to open/close the helmet a small magnetic switch can be used to turn the LED eyes on an off .
 
The RealTonyStark did a very nice self contained system with attached LED eyes, I've managed to do a deal with a UK member who's selling his, I know the eye kit is available , so the motorised faceplate kit may be available , also Hyperdyne Labs sell servos with controllers you can add into your builds , I bought one to add control to my gun on my Predator costume a while back, they are prebuilt so you only have to fix them in place , something like this would work to open/close the helmet a small magnetic switch can be used to turn the LED eyes on an off . Here is a video of my hinge system in someone else's helmet .. IronMan faceplate top mount hinges - YouTube it's dead easy to fit !!
 
Hey guys, i've reached out to a few guys on here and no one seems to want to give up the secret on configuring the hinge system in a Ironman Helmet.

I've looked up several videos on it and none of them really tell you how far down your suppose to make the holes or anything. Soooo kinda need some help. LOL HELPPP

really Just a whole thread.. lol On hinges
 
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