Irom Man helmet made of aluminum sheet

Giu

New Member
Hi, I´m new here, and I´m trying to make a helmet with this Alluminum sheet 0,05mm. It´s easy to bend and cut. What do you think?

DSCF1283_zps8a80cc58.jpg
 
Last edited:
Re: Irom Man helmet made of alluminum foil

Is it alluminum foil or sheet? 'Cause that don't look like what I know to be alluminum foil, used in the kitchen
 
Re: Irom Man helmet made of alluminum foil

Oh, sorry. My english is not so good. It´s a aluminum sheet indeed.
 
Re: Irom Man helmet made of alluminum foil

I´ll buy a rubber hammer, to make it more rounded. I´m using the pepakura foam model.
 
Re: Irom Man helmet made of alluminum foil

I half expected to see something that looked like a baked potato...lol. Anyway, looking good mate!
 
Re: Irom Man helmet made of alluminum foil

You might want to edit the post title so people aren't so confused. Looks good though I'm interested in how the final product looks
 
Re: Irom Man helmet made of alluminum foil

I half expected to see something that looked like a baked potato...lol. Anyway, looking good mate!

Haha I was thinking the same thing. I was going ok let's take a look at this sure to be disaster.

This actually looks really good. Can't wait to see more
B
 
Re: Irom Man helmet made of alluminum sheet

Just a question, how do you intend to cover those joints (like those in the top of the facemask) to make the helmet look smooth and round like it should?

Nice work so far, can't wait to see more!
 
Re: Irom Man helmet made of alluminum sheet

Please don't paint that! Its going to look incredible! You can use some aluminum "all metal" body filler over epoxy on the joints on top of the helmet. It wont look like raw aluminum but it dries silver.

amazing work.
 
Re: Irom Man helmet made of alluminum sheet

Shade - Those joints in the top will be set together after I use a rubber hammer to make it more rounded. After that, the joints will have less than a millimeter. And I´ll put epoxy to finish.

TrioxinKustoms - It looks amazind indeed. I´ll try to let this way. Thanks for the hint.

Remembering that´s my first project. I´ll make more than one, and I´ll make a Halo helmet with this sheet too.
 
Re: Irom Man helmet made of alluminum sheet

This is awesome without a doubt - I am not metal expert but is it necessary to actually make a cut to form a curve? Couldnt you just form it kinda like a foam build but with hammers instead of heat gun?
 
Re: Irom Man helmet made of alluminum sheet

Hi Lionyl, that would be perfect, I´ll try to discover how to cut the pieces in the exactly size. But I´ll let this to the second project of this helmet. By now, looks like the size is good.
DSCF1307_zpsb71f34d1.jpg

DSCF1308_zpsba4ef167.jpg
 
Re: Irom Man helmet made of alluminum sheet

Please don't paint that! Its going to look incredible! You can use some aluminum "all metal" body filler over epoxy on the joints on top of the helmet. It wont look like raw aluminum but it dries silver.

amazing work.


i second this, dont paint it!
 
Re: Irom Man helmet made of alluminum sheet

Hi Genises. I´ll use epoxy clay.

cool :) are you planning on allowing the faceplate to move?

i see your putting it together with tape first, are you going to remove it then epoxy or epoxy over it?
:) i'm asking all these questions because i'm thinking of making an aluminium one too
 
Back
Top