Elkman
Sr Member
I'm working with a group of friends in Minnesota making some Halo ODST costumes for next summer's CONvergence convention. We're doing most of the armor from pepakura patterns, and after that, we're planning to make multiple copies, either by vacuforming or by molding and casting them.
I decided to start with the helmet. (Nothing like starting with the hardest part, huh?) Here's the finished pep:
View attachment 75932
View attachment 75933
The Angry Birds there are to protect the helmet from being damaged by pigs.
I did the hardening with epoxy resin, instead of polyester resin, because polyester resin smells for days. Here's the inside with the fiberglass cloth:
View attachment 75934
And, I'm doing myself a favor here by building a lip on the inside of the bottom, so I won't spill plastic outside of the mold:
View attachment 75935
Here's the finished helmet after filling and leveling it with Bondo, and giving it a coat of gray primer so I could make sure it looks smooth:
View attachment 75936
View attachment 75937
View attachment 75938
Over the weekend, I've been working on the mold making. I'm using Rebound 25 brush-on silicone from Smooth-On. Here's the first coat.
View attachment 75939
And, here's the second coat.
View attachment 75940
I'll post more updates as I go along.
I decided to start with the helmet. (Nothing like starting with the hardest part, huh?) Here's the finished pep:
View attachment 75932
View attachment 75933
The Angry Birds there are to protect the helmet from being damaged by pigs.
I did the hardening with epoxy resin, instead of polyester resin, because polyester resin smells for days. Here's the inside with the fiberglass cloth:
View attachment 75934
And, I'm doing myself a favor here by building a lip on the inside of the bottom, so I won't spill plastic outside of the mold:
View attachment 75935
Here's the finished helmet after filling and leveling it with Bondo, and giving it a coat of gray primer so I could make sure it looks smooth:
View attachment 75936
View attachment 75937
View attachment 75938
Over the weekend, I've been working on the mold making. I'm using Rebound 25 brush-on silicone from Smooth-On. Here's the first coat.
View attachment 75939
And, here's the second coat.
View attachment 75940
I'll post more updates as I go along.