Ant-Man Suit and Helmet Scratch Build

batbaa

New Member
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After building my Batman Dark Knight suit from scratch (Wellington Batman if you are on facebook), I have been doing a lot of children's hospital visits, parades and fundraising etc. My daughters boyfriend asked me to help him build an Ant-Man suit so that he can join me on some of my collection events. I warned him that I am a project thief and then proceeded to steal the project from him and I have bene doing it pretty much all myself :D

We started a facebook page for the project (Wellington Ant-Man) if you want to see more step by step photos, but here is the process so far:

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We started with a cheap kids costume mask


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Moulded it in silicone and brushed in some epoxy resin


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We wrapped Hamish's head in cling wrap and then layered it in masking tape


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We then marked the mask position on the tape helmet


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Removed the tape helmet, then positioned the epoxy mask duplicate on the front and covered the rest with thickened epoxy resin


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I then cut kitchen sponge and laid it over the hardened helmet


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I then soaked the sponges in resin and wrapped it in cling film to keep it smooth and in place


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Because it was a kids mask it was too narrow, so I split it in two vertical places and then repositioned them with a gap and resined it together again.


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This is the result and now it actually fits


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The mask was a little short in the mouth area, so I split off the lower portion, which will be added back in later


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I have extended the beak area and started using bondo to fill up the upper area


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Sculpting in the shape with bondo


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More filling and sanding


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More work and the gaps have been cut in to the strips over the top of the head.
 

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