Darth Stone
Well-Known Member
I have just spent about 130 hours developing a new ANH Vader dome to replace my old one that I had made. It is just a bunch of bondo and very thick and heavy fiberglass that will serve as a master buck for which a new mold will be pulled from. It is based off my 20th Century ESB dome that has been reverse engineered to ANH. But in the meantime I had wanted to do some photo tests of it to check the size and shape against my screen grabs.
I think that I may be pretty close with the resculpting of the piece. But somehow seeing it on my computer screen always seems to point out flaws much easier. The dome is currently in its first coat of primer. The primmer is a 3 part epoxy and cost about $400.00 a gallon, sprayable. It has a nice shine that allowes me to see all of the imperfections and is easy to sand. In the long run, the money and time that are saved with using this material is all worth the cost of the primmer.
I have found more than one thing that I will need to change before it gets its last few coats of primmer. After that it will receive a few coats of polyurethane clear coat, and then a session with the buffer before seeing the mold rubber.
Here are a few shots of it with my old beat up ANH faceplate. The faceplate is from my trooping helmet that I have been using as a test mule for different set ups of fans and other items that I may add to make it a better helmet. The paint job on it is less than perfect, and that is on purpose. I can't seem to keep a pretty helmet for more than one troop before it gets sold off. So I have intentionally made this one with small flaws just so I can keep a hold of it. :lol But as soon as I can I will be making a better one just so that I can have some pics that I won't be as ashamed to show off such as these. :thumbsup
I think that I may be pretty close with the resculpting of the piece. But somehow seeing it on my computer screen always seems to point out flaws much easier. The dome is currently in its first coat of primer. The primmer is a 3 part epoxy and cost about $400.00 a gallon, sprayable. It has a nice shine that allowes me to see all of the imperfections and is easy to sand. In the long run, the money and time that are saved with using this material is all worth the cost of the primmer.
I have found more than one thing that I will need to change before it gets its last few coats of primmer. After that it will receive a few coats of polyurethane clear coat, and then a session with the buffer before seeing the mold rubber.
Here are a few shots of it with my old beat up ANH faceplate. The faceplate is from my trooping helmet that I have been using as a test mule for different set ups of fans and other items that I may add to make it a better helmet. The paint job on it is less than perfect, and that is on purpose. I can't seem to keep a pretty helmet for more than one troop before it gets sold off. So I have intentionally made this one with small flaws just so I can keep a hold of it. :lol But as soon as I can I will be making a better one just so that I can have some pics that I won't be as ashamed to show off such as these. :thumbsup