1:1 Millennium Falcon Cockpit Replica - Group Build

Hi Gang,

UPDATES!!!!!!!!!!!!!!!!!!!! A little bit of acrylic... a little of MDF... and a whole lot of awesome!

More acrylic greeblies
20140926_175119_zpsf8cea1b9.jpg


Waiting for primer and filler
20140926_175156_zps3b01ffde.jpg


I'm considering adding LEDs - even though none of the nose panel greeblies had lights (I think)
20140926_175202_zpsb2b718f6.jpg


20140926_175510_zpsfd774fc8.jpg


20140926_181411_zpsbee038b2.jpg


Philip then got to work on this 3D file. A HUGE THANKS to Starkiller and Maruska for making all this possible!
20140927_175221_zpsc6ae33d5.jpg


20140927_175236_zps18fde7e9.jpg


Let the awesome begin!
20140927_182803_zpsc8049088.jpg


YUP... it fits!
20140927_203925_zps0b881720.jpg


Back to more acrylic greeblies that Jessie cut!
20140928_142347_zps194e58de.jpg


20140928_142351_zps9cbbeeaa.jpg


20140928_142354_zpscdfaa4bb.jpg


Bag of white acrylic tiles that is heading off to another good home! :)
20140928_142358_zps30df1f13.jpg


More MDF greeblies - I have to decide which panel I like best
20140928_142403_zps4b34b9c4.jpg


This the result of Philips hard work... the CNC cut this in about 3 hours...
20140928_144332_zps05b10520.jpg


20140928_144335_zps90eed872.jpg


20140928_150237_zpsbd4f9c73.jpg


It took Scott and me approx 2 hours to put together
20140928_155804_zps590cf73f.jpg


A little bit of trimming was required
20140928_155815_zps1f2cea51.jpg


20140928_160507_zpse588c381.jpg


By the end of the day
20140928_185740_zpse7f412c1.jpg


Maruska's 3D model of the console had a nose lid. We decided to include the lid in the new console. This will allow for easy access
20140928_185744_zps9c6d4ebd.jpg


Base support
20140928_185749_zps46ebe453.jpg


20140929_085709_zps8ba2ed37.jpg


This is where the nose lid will mount
20140929_085716_zps5acd7ed7.jpg


In place
20140929_085748_zps3b9304d1.jpg


Still lots of filling and sanding!
20140929_085758_zps00dc90e1.jpg


The BEST PART! Working with the 3D files, Philip was able to cut the instrument panels! More pics coming!!!!
15200352727_f21043a6c4_b_zps9006f93a.jpeg


AWESOME! The plan is have this as ONE piece
15363839386_10e1c2993f_b_zpsc575e776.jpeg


More PICS coming!
 
Last edited:
Hi Gang,

A few more pics...

I was able to help save Philip a little bit of time by taking the smaller panels and create the file so we could laser cut - Thank You to Jessie!

Arm Rest Panel
20140929_110752_zps104df405.jpg


Rear Console Panel
20140929_110804_zps05d206f8.jpg


More of the CNC'd instrument panels - these BLOW ME AWAY!
20140928_162015_zps4b0152bd.jpg


20140928_170552_zps43a08442.jpg


20140929_112312_zps9f96a13e.jpg


20140929_112329_zps89f3ad3b.jpg


That is a WHOLE bunch of awesome!
20140929_112338_zps23f9abd2.jpg


20140929_112346_zps9818af82.jpg


SO MUCH MORE TO COME GUYS/GALS! :)
 
Long time lurker, first time posting. I love this group build & look forward to updates. It has been very inspirational for me so much that I've been building a MF Console of my own since May. I'm building just the console, not the whole cockpit. I'll use the prop for my local 501st/Rebel Legion events in Oregon. Keep up the awesome work gang. Thanks Greg and crew & Chris Lee.
-Eric
 
Hi Gang,

More Morning Madness! :)

Jessie and I got to work on smoothing out the newest console!
20140929_141100_zps8084e894.jpg


Lots of filler sand
20140929_141117_zps63f53ed1.jpg


Lots and lots of filler
20140929_141136_zps2809b33b.jpg


This is the nose lid - not sure what direction to take with this. We'll either put on a hinge or simply lift off. Either way, it makes access to the wiring SO much easier for the light & sound guys
20140929_141143_zps007156a5.jpg


Jessie and I had to fill this minor area. The CNC can only do so much. Considering how fast we were able to get everything put togther... I don't mind a little bit of work. Everything has been smooth and simple.
20140929_160543_zpsb285e2e9.jpg


20140929_160548_zps4ef8d404.jpg


After sanding. Still a few more areas to hit but I'm hoping to have primer in the next few days
20140929_191137_zps45b9d607.jpg


Test fitting the armrest - Like the original, this will be attached by magnets
20140929_191225_zps2422bd6e.jpg


All of the holes will be cut and ready for the guys to wire and light AFTER GMX and NerdCon. From the outside, she will look JUST like the original - with cleaner lines of course
20140929_191233_zps8eb0a70e.jpg


Meanwhile... back at the lab, Philip continued his work on the instrument panels! I sure hope Philip doesn't expect me to fill all those holes?
15211032257_e081ebdefa_b_zps0154c4ba.jpeg


15374517236_6bacdee57a_b_zps8df39a89.jpeg


This is a shot from Hans side with the front of the console facing left. Look at the angle of the cut! That's how near perfect we're trying to make this version!
15374517696_7e021dcee5_b_zpsb63ce1bc.jpeg


Note the access holes for all the wiring - I hope this makes it easier for the guys
15211031277_a5c78eefec_b_zps667647ac.jpeg


15397212562_9aa57b844b_b_zpsff60cadf.jpeg


15397541725_ddd180fda6_b_zps458d159b.jpeg


15211030887_c30854fc16_b_zpscff9cef8.jpeg


So much more to follow! :)

EDIT: I didn't realize Philip had already posted pic from last nights CNC adventures...
 
Last edited:
Did you mill through a screw? Lol.

Looking great, P.!

J.

I did indeed. Actually two screws. The shorter piece is from a screw that was completely in the way of the tool path. Fortunately no flying parts, or broken bits. The screw just couldn't compete with 1/2" of carbide spinning around at 18000RPM.
 
whoa!!! Awesome find!

Hi S,

I really lucked out! It was cheap too - comparitively speaking. :)

- - - Updated - - -

SAY WHAT??????? So awesome!!

Hi C,

Thanks! :)

- - - Updated - - -

Hey mate, with all the glue You're using I suggest to invest some money in Loctite company, for sure they're gonna raise their value LOL!!:D:lol

Regards,

Alberto

Hi A,

Loctite and the Pin Striping Co. are at the top of my financial portfolio! ;)

- - - Updated - - -

You better drop that matt box in some rubber dude! You never know when you're gonna need another.

Hi DM,

Daniel already expressed that same thought! Not sure how many we'll pull, but we're def creating a mold!

- - - Updated - - -

The box is perfectly weathered already, great score.

Hey W,

Unfortunately, it needs to be painted. It has some painted script on one side. As much as I would LOVE to leave it original, unless i can remove the paint, I'll have to repaint. UGH...

- - - Updated - - -

Beautiful work as always and that Mitchell box is the perfect find:cool

Hey J,

Thanks so much! When the matte box arrived... for me, it was like holding the grail. It was awesome!

- - - Updated - - -

Could that knob be the knob on the scope mount from Han/Luke ESB blaster?

Hey Solos,

I'm not proficient on that side of the prop house, but it would surprise me. The original designing canibalized SO MANY parts with so many others... But I will be holding on to this particular knob. ;)

- - - Updated - - -

I'm weeping. Great work guys!!!

Couldn't have done it without you, my friend! Thank you!

- - - Updated - - -

Jeez, these updates are fast and furious! Looking so good!

Hey M,

Things are def F&F right now. We have both the GMX show and NerdCon on the same weekend. We're hoping to have a conpletel cockpit for GMX and the Quad and new console (static - but wired ready) console for NerdCon. Again, a self imposed deadline. But we're making great time! Lots more coming!

- - - Updated - - -

Long time lurker, first time posting. I love this group build & look forward to updates. It has been very inspirational for me so much that I've been building a MF Console of my own since May. I'm building just the console, not the whole cockpit. I'll use the prop for my local 501st/Rebel Legion events in Oregon. Keep up the awesome work gang. Thanks Greg and crew & Chris Lee.
-Eric

Hey E,

Thanks so much! Hopefully the parts I'm sending will help bring your console closer to life! :)

- - - Updated - - -

Incredible work all round. The speed of putting the new parts together is fantastic, great teamwork.

Thank you, my friend! The team is really coming together! Jessie is busting her butt to get these parts cut, put togther and sanded... Philip is spending nights getting the console CNCd, Daniel is getting ready to fab a new metal platform and the rest are waiting for me... It's been a total team effort!

- - - Updated - - -

It's cool to see this coming together!

Hi F,

Thanks! The next few weeks are going to be VERY interesting!
 
Hi Gang,

No pictoral updates this morning. But that doesn't mean there isn't anything going on. We have 23 days left until GMX and a local show called NerdCon. We're actually attempting to be in two places at the same time. Fingers crossed. Still lots to do between now and then... hang on!
 
Hi Gang,

No pictoral updates this morning. But that doesn't mean there isn't anything going on. We have 23 days left until GMX and a local show called NerdCon. We're actually attempting to be in two places at the same time. Fingers crossed. Still lots to do between now and then... hang on!

LOL You're evolving Your skills being ubiquitus!!! :angel
This is way more than Jedi powers!!:lol

Regards,

Alberto
 
Hmm, I'm thinking those bits of pink acrylic aren't Empire-approved. Jessie must be a Rebel to the core. Love that dollop of individuality!
 
Hi Gang,

WHEW... it's been a hectic couple of days! Had a slight pit stop yesterday afternoon so I wasn't able to really work on anything. But tonight... back to full speed! Here are a few early morning pics... enjoy. :)

20140930_165110_zpsfae91cc1.jpg


20140930_165127_zpsbe86e150.jpg


Look at those sexy lines!
20140930_165132_zps0450bfb6.jpg


Every piece just slid together perfectly!
20140930_165141_zps0fe6c02a.jpg


Work on these nose panel greeblies continue
20141001_145410_zps7a6a52f1.jpg


Still lots of sanding and filling
20141001_145415_zps6fbc059d.jpg


20141001_145423_zps0a4e0857.jpg


More to Come!
 
Hi Gang... Enjoy! :)

We put the laser cutter on overtime these last few days... Lots of Greeblies!

20141003_191148_zps6b2603e8.jpg


20141003_191151_zpse0d06b79.jpg


1 of 3 nose panel greeblies being created
20141003_193358_zpsc3ffbf22.jpg

20141003_191155_zpsb5d9df2c.jpg


There are two very different types of vertical pieces - more on that later
20141003_193438_zps8a3ab1e7.jpg


Got the holes cut on this panel - one more to go
20141003_212214-1_zpse9527aeb.jpg


20141003_212253_zpsecf1a6d4.jpg


Jump to some primer - you know you're making progress when you add primer!
20141004_175751_zps363ba4c5.jpg


20141004_175755_zps76dbba96.jpg


Scott and Jessie helped ALL weekend! Scott working the button panel
20141004_182854_zps29cd969d.jpg


Jessie and I took all the (sniff sniff) pin stripes off the nose panels...
20141004_182907_zps99e14e8e.jpg


This greeblie is STILL getting worked on...
20141004_191225_zpsd3552e9a.jpg


More greeblies - I'm hoping these boxes turn out!
20141004_191229_zpsf9da64b2.jpg


Jessie worked overtime cutting all these greeblie out!
20141004_191233_zpsac63ff3d.jpg


20141004_191236_zpse8499e25.jpg


Greeblies for the new console's back panel
20141004_191246_zps61cfc5b9.jpg


Nose Panel greeblies
20141004_191255_zps10274ebf.jpg


More nose panel greeblies
20141004_191259_zpscb281e4f.jpg


And another
20141004_191304_zps19cc5f9d.jpg


20141004_191308_zps4bf761c8.jpg


1" tiles adhered
20141004_194410_zps78e663fa.jpg


Panel is DONE!
20141004_194440_zps9bad737c.jpg


Scott adding the bump-ons to the LED button panels
20141004_200234_zps0e237185.jpg


Last of the drilling - which I didn't get to yet
20141004_200240_zpsd349acb0.jpg


20141004_200246_zps95eded4d.jpg


Scott then jumped on finishing this panel
20141004_200255_zps1819d5c4.jpg


More greeblies
20141004_202644_zpsa2eac5c8.jpg


20141004_202648_zps6685fbfa.jpg


New laser cut sliders - these mount right into the new slider panels giving the electronics guys LOTS of room to work
20141004_202656_zpsb4ea90b7.jpg


20141004_202700_zps886bdbbd.jpg


20141004_202705_zps53879e71.jpg


Nose panels sanded and painted
20141004_211734_zps101d8a73.jpg


Another nose greeblie added
20141004_211741_zps82fb490b.jpg


20141004_211748_zps0391fb83.jpg


Done
20141004_214318_zps5f452ffb.jpg


Slider / vertical gauge panel getting a MASSIVE makeover (the slider panels will cover the holes)
20141004_214338_zps7044bfd2.jpg


OHHH... that's what those pink panels are for - yes they will be painted ;)
20141004_222200_zpsafba695a.jpg


Mounting holes
20141004_222204_zps29dfdbe7.jpg


20141004_222326_zpsa33552e7.jpg


Sliders fit perfectly
20141004_230857_zpsd70dc9a9.jpg


Primer!
20141005_172910_zps92b0f14a.jpg


More greeblies
20141005_172917_zps9e67ab80.jpg


Scott added some height to the existing platforms
20141005_180701_zps25e7fd75.jpg


Jessie and I added aluminum "L" shaped angle guides under the console to protect the bottom from being further damaged
20141005_180713_zps5daf0bb3.jpg


Jessie and I cut a new lower instrument panel support panel - more on this later
20141005_180720_zps90fe564d.jpg


Mounted in place - have a few holes to cut
20141005_195433_zps0d52b0fc.jpg


This platform done
20141005_195442_zps99ca87f5.jpg


The back panel NEVER gets enough love
20141005_195459_zps7c6979aa.jpg


Putting panels back together!
20141005_201742_zps0aa97f0f.jpg


20141005_201752_zps37fd1b7e.jpg


Sliders nearing completion!
20141005_202617_zpsae634d92.jpg


20141005_202621_zps6d3f3c37.jpg


Still lots to do... But it looks good!
20141005_202625_zps0fcc35a5.jpg


And now... a back light test... ENJOY! Although it won't be screen accurate, we have some FUN ideas for these vertical button panels
20141005_202417_zps0d0373d9.jpg


20141005_202428_zps016ac5e5.jpg


The pictures don't do these backlit 1" tiles justice!
20141005_202441_zps96c124de.jpg


WHEW! Between renovating and the project... I'm surprised we got this far. BUT. I have the next 2 weekends off before the show. We're going to make some great progress!
 
Last edited:
Back
Top