Boushh Helmet build

Sanded down again, washed with mild soap and letting dry. Looks like a step back, but it's really a step forward. You want to get the surface free of imperfections so that the paintwork will be nice and smooth later. Now we are ready for priming, and painting of this beautiful bucket!

Photo%2028-5-15%2010%2026%2033%20pm_zpsiquyjghi.jpg
 
Before you do any more painting I would either glue the top piece on the bucket or temporary secure it to the top so that you dont have to sand away the paint to glue it on later.
 
Before you do any more painting I would either glue the top piece on the bucket or temporary secure it to the top so that you dont have to sand away the paint to glue it on later.

Yes I intend to do that! Thanks for the reminder, though!
 
So while preparing for the paint job, I took a closer look at the original and how the layers went on, and it was pretty random, with some colours going on before AND after some other layers, as seen below. Will do the best I can!

Colour%20sequence_zpsuyzf81z4.jpg
 
Keep in mind that some of that coloring may be due to environment from being in storage. Also, those black bands(around the dome ontop and on the back) are black pinstripe(decals).
 
Yes, but I'm trying to replicate that as much as I can. The black bands (1 on the top round and 1 on the front rim) are graphic tape stickers. They are too thick for decals.
 
So this is going to be a long post.

I started painting today, and got quite good progress. I used Tamiya Enamel paints, and don't really have a sequence of painting, using both topical and layering, as well as toning and misting, dry brushing and oil washes.

For this helmet, I'm not trying to get every scratch replicated, but more the feel of the original bounty hunter: weathered, unkept, and functional.

So on with the painting. After a final primer and sanding down and primer again, I applied the base coat of Flat Brown with about 40% black. I like a very dark base to give me the depth later:

Photo%2030-5-15%2012%2005%2027%20pm_zpsznaeyew7.jpg


After the base was applied, I toned it with Flat brown (without Black) to give it some depth. It will turn out much lighter at this stage, but I know I will be toning it with various darker layers later. This is a shot of the toning in progress, showing the top half with the base coat and the lower half toned:

Photo%2030-5-15%2012%2023%2021%20pm_zpsgfbjjbqp.jpg


This is after the first toning. As I said, it is light, but I wanted to make sure there was the greatest contrast between this and the base coat:

Photo%2030-5-15%201%2043%2048%20pm_zpsd7cfa7jq.jpg


The next toning layer was Red Brown, now bringing the colour back up, but also showing hints of the lighter tone underneath:

Photo%2030-5-15%201%2058%2051%20pm_zps9nc3u8yx.jpg


The paint chips were hand painted using Red Brown with 40% white added:

Photo%2030-5-15%202%2048%2057%20pm_zpsrl7n8axu.jpg


Photo%2030-5-15%203%2020%2051%20pm_zpsa0dmw7md.jpg


Photo%2030-5-15%203%2021%2014%20pm_zpskrvjkl2b.jpg


Next, Sky Grey was used to mist the back portion of the helmet:

Photo%2030-5-15%203%2043%2052%20pm_zps4gxhpoin.jpg


After Sky Grey, I used German Grey to further tone the dark areas:

Photo%2030-5-15%203%2055%2028%20pm_zpsink68jtr.jpg


Photo%2030-5-15%203%2055%2017%20pm_zpsdapdkiha.jpg


Then Black was used directly to mist certain areas of the helmet to give it a little of that burnt / charred effect:

Photo%2030-5-15%204%2005%2012%20pm_zpsvuj02giz.jpg


When that was completed, it was time to hand paint the silver paint chips and scratches. I used Flat Aluminium for this:

Photo%2030-5-15%204%2044%2030%20pm_zpsultnfsni.jpg


The top rim was also sprayed with Flat Aluminium:

Photo%2030-5-15%204%2053%2057%20pm_zpsppqhfysr.jpg


The ears were also sprayed with Black, and dry-brushed with Flat Aluminium:

Photo%2030-5-15%204%2059%2026%20pm_zpsgxlhfzpf.jpg


Now the whole helmet was dry-brushed with Flat Aluminium, and then misted with German Grey to dull down the bright silver colours. The 2 black vinyl strips were also added:

Photo%2030-5-15%205%2027%2057%20pm_zpsoa8cc5yn.jpg


Using my Silhouette Cameo, the stencil mask for the right of the helmet was cut and positioned for spraying with Hull Red:

Photo%2030-5-15%205%2047%2058%20pm_zpsnqqmgkd4.jpg


I chose this very dull colour intentionally to have a worn and faded effect:

Photo%2030-5-15%205%2050%2018%20pm_zpsfioc58nh.jpg


The left side done too:

Photo%2030-5-15%205%2055%2004%20pm_zpsnk4vhicv.jpg


Photo%2030-5-15%205%2056%2036%20pm_zpstqiqlmax.jpg


The back was a little more tricky as the line is not straight:

Photo%2030-5-15%206%2003%2012%20pm_zpsjnkyc1ae.jpg


Photo%2030-5-15%206%2018%2041%20pm_zps2fhjyz31.jpg


I am pretty satisfied with the progress today. Here are the photos so far, after they were sealed with a matt Clear Coat:

Photo%2030-5-15%206%2024%2004%20pm_zpsjcz6ri1q.jpg


Photo%2030-5-15%206%2024%2010%20pm_zpsc5xwu2zn.jpg


Photo%2030-5-15%206%2024%2024%20pm_zps2x935shq.jpg


Photo%2030-5-15%206%2024%2017%20pm_zps96wcyr71.jpg


Photo%2030-5-15%206%2024%2032%20pm_zpsyfbd1hvf.jpg


The next step will be to apply washes to give it even more depth, and more dry-brushing and toning before I call it complete for this part of the helmet.
 
Last edited:
Tackled the leather parts this morning. The strap with 6 sew lines being done:

Photo%2031-5-15%2011%2045%2035%20am_zpsp5vfplue.jpg


The back flap with the 3 sew lines:

Photo%2031-5-15%2012%2027%2049%20pm_zps23wwuqvx.jpg


Completed! Note that the back flap was folded over and glued as the leather I have is thin (so that I can stretch it for the snout). The screen used is thick at the back.

Photo%2031-5-15%202%2025%2050%20pm_zpstxedsbgl.jpg
 
The templates of the leather parts on the snout and bottom extending to the back were next. I taped exactly the pieces using masking tape, and then transferred the templates over to the leather, which I cut. I found that this method gives me a near perfect cut as the leather could conform to the bends on the tape.


Bottom leather:

Photo%2031-5-15%203%2004%2007%20pm_zpshrewe53f.jpg


Top leather:

Photo%2031-5-15%204%2005%2007%20pm_zpshjkj311o.jpg


Templates transferred to the leather and cut:

Photo%2031-5-15%203%2007%2049%20pm_zpslubpx8qi.jpg


Photo%2031-5-15%204%2010%2007%20pm_zpsopji1obw.jpg


I won't be attaching the cut leather just yet, as the helmet would have to go through a very heavy wash of Raw Umber oils. This wash will bring everything together, and truly give it a weathered look.

The next photo show the helmet immediately after the wash. I would have to let this dry thoroughly before I blend it down with some steel wool, toned further with pastels and maybe some dry-brushing.

Photo%2031-5-15%205%2029%2026%20pm_zps5c9itlyg.jpg


Photo%2031-5-15%205%2029%2035%20pm_zpscm0byzyy.jpg


Photo%2031-5-15%205%2029%2018%20pm_zps3fpspidu.jpg


While letting the helmet dry, I did the rest of the greeblies:

Photo%2031-5-15%206%2032%2011%20pm_zpsalul2plp.jpg
 
nice build so far,

are these parts below a found part or a scratch built fan copy?


also i don't know if you will care but the 3 stitches at the back look like 2 stitches with the 2 pieces joining together forming that "3rd" stitch in the middle.
 
Last edited:
Looking great man! That's correct Zorg. This back leather piece is actually two pieces. They should be placed face to face and sewn together with a bit of clearance. Then they should be separated and the clearance layers folded back so that the seam is now holding two folded ends together. Hit this with a mallet to flatten it out and then stitch each flap down next to the original seam to give you the three lines.

The first diagram shows stacking the two panels and sewing them together (red line)
The second is a profile of the same thing.
The third shows folding the ends back and separating the two halves, then sewing the ends down (yellow line)
 

Attachments

  • Untitled.jpg
    Untitled.jpg
    34 KB · Views: 126
Last edited:
This is turning out amazing...would you consider commissions if someone where to send you a blank helmet?

Thanks warren! I'm honoured, but I'm not sure if I am "commission" quality! As I said, this helmet is my interpretation, and is definitely far from replicating the screen-used one. I just tried to follow as much as I can.

nice build so far,

are these parts below a found part or a scratch built fan copy?
http://img.photobucket.com/albums/v689/zorg-industries/found_zpszl3rscud.jpg

also i don't know if you will care but the 3 stitches at the back look like 2 stitches with the 2 pieces joining together forming that "3rd" stitch in the middle.
http://img.photobucket.com/albums/v689/zorg-industries/stiches_zpswswq8px5.jpg

Zorg, from Todd's thread, he mentioned that "The leather strap greeblies and the scope are both scratch built. We are almost there Steveo!

Todd"

You're right about the 3rd stitch... damn... I got caught... Lol.. actually I tried to replicate that, but due to my leather being too thin, I had to fold it over and glue it down, which resulted in the center seam being way too thick. So I decided to cheat on this part. ;)

Looking great man! That's correct Zorg. This back leather piece is actually two pieces. They should be placed face to face and sewn together with a bit of clearance. Then they should be separated and the clearance layers folded back so that the seam is now holding two folded ends together. Hit this with a mallet to flatten it out and then stitch each flap down next to the original seam to give you the three lines.

The first diagram shows stacking the two panels and sewing them together (red line)
The second is a profile of the same thing.
The third shows folding the ends back and separating the two halves, then sewing the ends down (yellow line)

Thanks for the detailed explanation, Trent! Good to clarify here for future readers to follow your way if they intend to replicate this part accurately!
 
This thread is more than 8 years old.

Your message may be considered spam for the following reasons:

  1. This thread hasn't been active in some time. A new post in this thread might not contribute constructively to this discussion after so long.
If you wish to reply despite these issues, check the box below before replying.
Be aware that malicious compliance may result in more severe penalties.
Back
Top