May the Forth Be With Everybody! 
1:1 Millennium Falcon Cockpit Replica - Group Build
- Thread starter SteveStarkiller
- Start date
Friendly flyer
Well-Known Member
I'm so happy to hear that! Every time you guys post pictures of the assembled thing it puts a big grin on my face!
You and me both my friend. Just wait until part of the cockpit corridor is built!
Loosebruce704
Member
Can I request on behalf of everyone that you have a pc and camera permanently in the new home so pics can be uploaded quickly and easily.
Hi L,
This DEF something we're considering and discussed several times. I'll chat with the rest of the guys and see what they think.
Hi Gang,
No photo updates BUT I have been prepping a LOT of files for the laser cutter. Lot's of good stuff for the cockpit entrance coming. Also, I took some measurements and it appears I can cut ALL the main cockpit panels on the laser cutter. I'm going to cut a practice panel and see how things look.
Also, tomorrow is the big move so we'll be busy moving tools and parts of the cockpit over to the new space. Good Times!
No photo updates BUT I have been prepping a LOT of files for the laser cutter. Lot's of good stuff for the cockpit entrance coming. Also, I took some measurements and it appears I can cut ALL the main cockpit panels on the laser cutter. I'm going to cut a practice panel and see how things look.
Also, tomorrow is the big move so we'll be busy moving tools and parts of the cockpit over to the new space. Good Times!
BigBigDave
Active Member
I thought for a second you meant a live webcam, then I understood what you actually meant.
Then I thought, "LIVE WEBCAM - YEAH!!" Just think - being able to look in on the project 24-7, on demand! Instantly being able to get our MF fix at a moment's notice! Being able to make instant, snap judgements about the ratio of cockpit work time to the time spent in actual real-life, and gripe if Sofa and crew aren't in there enough to satisfy our own personal, uninvolved opinions of .... Yeah, that's a terrible idea. Sorry, Sofa.
Hi Gang,
Monday morning update! The weekend started out with a second Kirby vacuum house and 3 other greeblies arriving at the door step! It was smooth sailing from there... kinda...
I loved these coil lights so much I got 3 of them - I know exactly where they are going!
I laser cut these panel templates for the lower part of the cockpit entrance
Mark the line and prep to cut!
I prepped these parts to be primed, filled and painted
After lots of filler and sanding, the primed pieces above will be adhered to this greeblie - I routed the hard edge on the center piece
Adhered the large horizontal piece and now prepping for lots of the filler and yup... you guessed it... more sanding
The coil bases were redesigned and cut
Adding the base coat of black
Primed, painted and ready for weathering
Let's jump back to those Kirby hoses! They have to connect to the wall somehow so I spent several hours and many attempts at the laser cutter trying to get everything perfect! Attempt one... Wasn't enough meat on the plate. It felt too flimsy
Rough mock-up to get an idea of where to place the "connector"
There will be a pin / bolt that feeds through the vertical uprights and "hinges" the hose connectors in place
Still not enough a meat on the plates - gotta redesign - UGH
Attempt 2 - I added 2 more vertical uprights per connector for added strength and a 1/8" MDF backing plate
3 Layers total - 1/8" acrylic top, 1/4" MDF and a 1/8" MDF back plate
I created an extra base just in case I want to add a 3rd hose
Locking mech - I still need to figure this out but it does work
A locking nut will keep the pin/bolt in place
I'll sand the "Kirby" logos off the connectors, paint to match and add weathering
The other end of the hose will connect / slide into these
Another design change and then primer
Cut a hole in the bottom for the pieces to fit
Painted and adhered in place - still needs a last quick sanding, final coat of paint and then weathering
How does it all work? The bases will be bolted to the main panel and...
The hoses gently slide into place
Bad pic... sorry
Still lots of work to do to include filler, paint and weathering but I'm really happy with how it turned out!
Finally... we spent a good portion of the weekend moving to the shop!
Plotting out exactly where to place and how big the project is about to get!
HMMMM... that looks something like a cockpit corridor being planned out!
More to Follow!
Monday morning update! The weekend started out with a second Kirby vacuum house and 3 other greeblies arriving at the door step! It was smooth sailing from there... kinda...
I loved these coil lights so much I got 3 of them - I know exactly where they are going!
I laser cut these panel templates for the lower part of the cockpit entrance
Mark the line and prep to cut!
I prepped these parts to be primed, filled and painted
After lots of filler and sanding, the primed pieces above will be adhered to this greeblie - I routed the hard edge on the center piece
Adhered the large horizontal piece and now prepping for lots of the filler and yup... you guessed it... more sanding
The coil bases were redesigned and cut
Adding the base coat of black
Primed, painted and ready for weathering
Let's jump back to those Kirby hoses! They have to connect to the wall somehow so I spent several hours and many attempts at the laser cutter trying to get everything perfect! Attempt one... Wasn't enough meat on the plate. It felt too flimsy
Rough mock-up to get an idea of where to place the "connector"
There will be a pin / bolt that feeds through the vertical uprights and "hinges" the hose connectors in place
Still not enough a meat on the plates - gotta redesign - UGH
Attempt 2 - I added 2 more vertical uprights per connector for added strength and a 1/8" MDF backing plate
3 Layers total - 1/8" acrylic top, 1/4" MDF and a 1/8" MDF back plate
I created an extra base just in case I want to add a 3rd hose
Locking mech - I still need to figure this out but it does work
A locking nut will keep the pin/bolt in place
I'll sand the "Kirby" logos off the connectors, paint to match and add weathering
The other end of the hose will connect / slide into these
Another design change and then primer
Cut a hole in the bottom for the pieces to fit
Painted and adhered in place - still needs a last quick sanding, final coat of paint and then weathering
How does it all work? The bases will be bolted to the main panel and...
The hoses gently slide into place
Bad pic... sorry
Still lots of work to do to include filler, paint and weathering but I'm really happy with how it turned out!
Finally... we spent a good portion of the weekend moving to the shop!
Plotting out exactly where to place and how big the project is about to get!
HMMMM... that looks something like a cockpit corridor being planned out!
More to Follow!
Last edited:
Great update SK. Looks like it was a VERY productive weekend.
I thought for a second you meant a live webcam, then I understood what you actually meant.
Then I thought, "LIVE WEBCAM - YEAH!!" Just think - being able to look in on the project 24-7, on demand! Instantly being able to get our MF fix at a moment's notice! Being able to make instant, snap judgements about the ratio of cockpit work time to the time spent in actual real-life, and gripe if Sofa and crew aren't in there enough to satisfy our own personal, uninvolved opinions of .... Yeah, that's a terrible idea. Sorry, Sofa.
LOL! All great points to consider!
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Hey SB,
Thanks! It was a great weekend! The bulk of the moving is done and the heavy stuff out of the way. Thank the maker!
Next up is a new set of lighter platforms. It's going to get crazy and fun!
Friendly flyer
Well-Known Member
Those greeblies look incredible! Man, do I envy you your access to a laser cutter....
Hi FF,
Thanks so much! The hardest part is sitting down and designing everything to make it not only fit within the overall design but give that used SW universe look and feel. I hope I'm doing the OT justice.
The laser cutter changed everything for me. I can't live without it.
Friendly flyer
Well-Known Member
I can see why! You're doing magic with it!
Lt Washburn
Sr Member
It must cost a fortune replacing all those worn laser bits from all the cutting you do.
I'm looking forward to the pieces being assembled again. Those are always my favorite updates.
Any thought on longer term plans for what comes after the cockpit/corridor? Are you going to try build the hold's structure first, or work on the elements that can be transported and displayed easily on their own, like the booth/holo-chess area and the Nav console?
Also, what about droids and costumes for display on the sets? You could even dress as Solo during appearances.
I'm looking forward to the pieces being assembled again. Those are always my favorite updates.
Any thought on longer term plans for what comes after the cockpit/corridor? Are you going to try build the hold's structure first, or work on the elements that can be transported and displayed easily on their own, like the booth/holo-chess area and the Nav console?
Also, what about droids and costumes for display on the sets? You could even dress as Solo during appearances.
Holy Wookiee
Active Member
If SK ever decides to sell anything, expect a bidding war!
In all seriousness, Sofa, I was just thinking with the amount of time and materials in this thing, it's gotta be worth well over $100k. Have you thought about insurance and other real world concerns?
It must cost a fortune replacing all those worn laser bits from all the cutting you do.
I'm looking forward to the pieces being assembled again. Those are always my favorite updates.
Any thought on longer term plans for what comes after the cockpit/corridor? Are you going to try build the hold's structure first, or work on the elements that can be transported and displayed easily on their own, like the booth/holo-chess area and the Nav console?
Also, what about droids and costumes for display on the sets? You could even dress as Solo during appearances.
Hey Lt,
Yeah... those laser cutter bits are expensive!
I'm looking forward to seeing her all back together again as well. I'm planning out a new platform so it will be a few weeks before any of the panels see the new warehouse.
What comes after the cockpit? That's a very good question! There is a HUGE part of me that really wants to rebuild the cockpit from scratch and do it right. However, we're looking at the building individual stand-alone pieces like the radar dish, one of the landing gear, the nav computer, etc... Until we find a permanent home and/or suddenly come into an incredible amount of money, the project moves at a snails pace. BUT, the good news is we have several other MF related projects going on behind the scenes! My lips are sealed on those
We have a few droids in the works right now and unfortunately... I don't have the build to pull off a HS... I'll leave that to the younger guys.
- - - Updated - - -
Hey S,
You got it! I haven't had a chance to sit down and discuss with Daniel and Co but it's def in mind. Are you guys wanting just the coils or both coil and base?
- - - Updated - - -
If SK ever decides to sell anything, expect a bidding war!
In all seriousness, Sofa, I was just thinking with the amount of time and materials in this thing, it's gotta be worth well over $100k. Have you thought about insurance and other real world concerns?
Hey HW,
I'll probably do a limited run unless they demand is great.
I've already dealt with my Ins Co so I'm ok there. I'm not quite at the 100K mark but if I ever sell it I'll def get my money back.
As some of you know, I am doing the Millineum Falcon cargo hold replica for my display room. I need help with the buttons and lights that go behind the couch and on the sides. They look similar to the buttons used in the cockpit and Death Star control panels. Does anyone know where they come from or how to duplicate them? Please PM or email directly.
Thanks,
Rick
Thanks,
Rick
Hi Gang,
A quick morning update...
Added paint to this greeblie. Now just have to add some simple weathering
LOTS of sanding and filler on this piece!
Sanded the inner "half round" a bit too short - grrrrr
Added filler to the Kirby hose connector edges
Oh Goodie... More sanding!
More to follow so stay tuned!
A quick morning update...
Added paint to this greeblie. Now just have to add some simple weathering
LOTS of sanding and filler on this piece!
Sanded the inner "half round" a bit too short - grrrrr
Added filler to the Kirby hose connector edges
Oh Goodie... More sanding!
More to follow so stay tuned!
Hi Rick,
The panel/indicator lights are out of circulation and are extremely rare! The lights are very similar to those found on vintage Wild Barfield products. I'm assuming you're referring to the white and grey rockers found on the panels? Unfortunately those have not been identified. We wound up simply 3D modeling and printing ours.
If you're referring to the blue and white 1" square tiles, those are 1/8" acrylic cut to size and placed over a small hole cut into the panel and back lit.
Hope this helps (I'm sending a PM as well)
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